Products in Composite Materials: Compression Molding

MITO® E-GO™ RES-1 is a laminating epoxy resin powered with our flagship product MITO® E-GO, a modified graphene oxide additive that makes graphene easy to use and accessible to all.   Designed for Compression molding applications for high-performance sporting goods, it boosts the performance of fiber-reinforced applications, resulting in significantly improved durability while maintaining a lighter weight. Secondary properties such as damping, thermal conductivity, and resistivity are also expected.   This product is sold as a kit consisting of 1 gallon of Resin loaded with 1% of MITO® E-GO® and 1 quart of MITO® standard accompanying hardener. Graphene Council Mito Materials provides in-resin graphene additive for composites Mito Materials provides in-resin graphene additive for composites

ROHACELL® A is a closed-cell rigid foam crafted from polymethacrylimide (PMI) chemistry. Notably, it is entirely devoid of CFCs, aligning with environmental considerations. Engineered with precision, ROHACELL® A foam is tailored to meet the rigorous standards of the aerospace industry. It offers versatility in aerospace applications, supporting both prepreg processing and vacuum infusion across various pressure and temperature ranges.

ROHACELL® SL foam cores exhibit exceptional mechanical strength, particularly under tensile loads, and high tenacity. These characteristics make it an excellent choice for applications subjected to significant dynamic mechanical loads. A ROHACELL® sandwich can provide the solution for achieving goals like excellent bending stiffness and strength, stabilizing thin FRP sheets against external forces, or creating complex 3-D geometries with minimal effort.

ROHACELL® S is a closed-cell rigid foam created using polymethacrylimide (PMI) chemistry, and it is entirely free of CFCs. This foam is self-extinguishing, meaning it has fire-resistant properties. It is well-suited for various applications, including use in rail vehicles, watercraft, and the aerospace industry, where fire safety is a critical consideration.

ROHACELL® Triple F in-mold foamed (IMF) cores enable cost-effective production of intricate three-dimensional cores for high-volume serial production of FRP composites. They help reduce waste, manual labor, and cycle times, potentially lowering the cost per part. Additionally, ROHACELL® Triple F reduces resin uptake, leading to decreased resin costs and lighter parts.

GMTex® is a high-performance thermoplastic composite material that has been developed for applications requiring exceptional impact resistance, strength, and durability. Made from a polypropylene or polyamide resin matrix reinforced with both woven and randomly laid fibers, these moldable panels are favored as lightweight, high-performance replacements for steel, aluminum, magnesium, and other industrial materials, or alternatively as additional reinforcement for GMT panels.Features:High impact resistanceExceptional strength and durabilityLightweightMulti-layer glass fiber weave technologyReinforced with both woven and randomly laid fibersBenefits:Can replace traditional industrial materials like steel, aluminum, and magnesiumCan be used as an additional reinforcement for GMT panelsIdeal for use in structural vehicle components, such as front ends and bumper bracketsCan withstand high pressure and velocity conditionsApplications:Structural vehicle components, such as front ends and bumper bracketsIndustrial and manufacturing applications that require high impact resistance, strength, and durabilityAdditional reinforcement for GMT panels in various applications

Mitsubishi Chemical Advanced Materials is considered the world market leader in the production of classic glass-mat-reinforced thermoplastics (GMT). This semi-finished product in panel form was developed primarily as a substitute for metals (steel, aluminum etc.) and its main purchasers can be found in the automotive industry. This is where it is frequently pressed on the industrial scale into complex 3D structural components, although it is also used as panels.

SymaLITE is a special class of lightweight composites that offer low thermal expansion and exceptional mechanical and physical properties. Made from mixed glass and polymer fiber fleeces, SymaLITE is available in rolls and boards, which can be further molded into three-dimensional components using low-pressure molding.Features:Low thermal expansionExcellent mechanical and physical propertiesUltra-light and freely shapeableNoise-absorbentDirect facing with functional or decorative cover layers without adhesivesBenefits:Cost-efficient production of three-dimensional componentsDurable and noise-insulating material for car undershields and engine coversImpact-resistant and non-weathering for outdoor applications in the automotive and construction industrySubstitute for wood-based materials and rigid foams in sandwich constructions for the caravan and commercial vehicle industry.Applications:Automotive and caravan industryConstruction sectorCar headlinersOutdoor applications in the automotive and caravan industrySubstitute for wood-based materials and rigid foams in sandwich constructions for the caravan and commercial vehicle industry.

LRBG Chemicals USA MF 415 is primarily designed for paper lamination but can also be used to impregnate cloth, synthetic, or glass fibers. It serves as a water-resistant thermosetting binder and in compression wood flour molding to make school furniture. Additionally, this resin has been used successfully as a plaster modifier to increase strength and environmental resistance.

LRBG Chemicals USA MF 812 is a spray-dried melamine resin powder designed as a binder for granulated wood and wood flour to produce high-flow molding composites. This resin is light-colored, and it demonstrates excellent resistance to color change upon UV exposure.

Ecomass® compound 3608TU96 is a tungsten powder-filled polyethylene compound that is recommended to be used in weighting, balancing and radiation shielding applications. This injection and compression molding grade is known for its high specific gravity and rigidity. Additionally, it is a nontoxic thermoplastic lead substitute.

Ecomass® Compound 3602BI54 Nat is a filled polyethylene (MDPE) compound that is used in various applications. The compound is processed through extrusion, making it suitable for manufacturing purposes. It is available in the form of pellets, allowing for easy handling and integration into different production processes.

The OS-6 series are nylon 6 thermoplastic organosheets that contain woven fabrics as heavy as 2,500 g/m2. The composite sheets characterized by high strength and stiffness."

Plenco® 07579 is a fast curing, woodflour filled, novolac phenolic molding compound, formulated for industrial applications that do not require a smooth finish. UL recognized under component file E40654. 07579 is available in black.

Cuyahoga Plastics EB5000-1 is A U.L recognized, flame retardant, mineral-filled, glass fiber reinforced polyester thermoset molding compound suitable for compression, transfer, and injection molding. It is currently supplied in bulk form, cut preforms, and box length extrusions.

Plenco® 02311 is a versatile general purpose organic filled phenolic molding compound offering excellent mold processability and optimized cure cycles. Plenco® 02311 is also granulated to provide improved pourability characteristics for cold powder compression molding. UL recognized under component file E40654. 02311 is available in black color.

Plenco® 00714 is a melamine-phenolic copolymer molding compound, offering excellent arc resistance and comparative track index values. UL recognized under component file E40654. 00714 is available in brown. 00714 was qualified under military specification MIL-M-14 (superseded by ASTM D-5948) Type CMG and batches can, if requested and paid for, be tested for certification to the standard.

Plenco® 05118 is a mineral and graphite filled phenolic molding compound. Customers have found this material useful for bearing seals. 05118 provides for a low coefficient of friction, abrasion resistance, minimal water absorption, and excellent dimensional stability under severe exposure. 05118 is available in gray. 05118 is not recommended for electrical insulating applications.

Plenco® 03554 is an organic reinforced phenolic molding compound modified with PTFE to offer improved coefficient of friction values. 03554 is available in black. It is UL listed. 03554 is a re-number of 06554 formulation.

Plenco® 02000 is a versatile general purpose, organic filled phenolic molding compound, offering optimum cure characteristics and an excellent balance of molding properties. UL recognized under component file E40654. 02000 is available in black.

High Density Foam Board. A high-quality, cost-effective closed-cell PVC foam specially formulated to provide high physical properties. Engineered to be easy to work with, be weatherproof and deliver good insulation properties, Additionally, it has superior fire behavior.

Plenco® 08218 is an 18% glass-filled polyester bulk molding compound characterized as an electrical grade, but has many outstanding properties that make it suitable for a broad range of applications because of its excellent electrical resistance and mechanical strength. Customers have found this material useful for commercial/industrial heavy duty electrical parts, enclosures for power distribution equipment, fuse holders, circuit breaker cases, electric motor housings and components. It is available in bulk or extruded form and colors upon request. It is UL recognized under file E40654.

Cuyahoga Plastics AB4000 is a mineral-filled, glass fiber reinforced polyester thermoset suitable for compression, transfer, and injection molding. It is currently supplied in bulk form, cut preforms & box length extrusions.

BALSASUD® Core is the finest end-grain balsa wood core material in the market, ideal for sandwich construction. It has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). It is an all-natural and renewable resource coming from Ecuador. It has exceptional fatigue and impact resistance properties. And it provides phenomenal sound and thermal insulation. In addition, it is a natural fire-retardant material.

Plenco® 06310 is a glass and mineral filled phenolic molding compound offering excellent heat resistance and dimensional stability. 06310 is available in black.

Plenco® 06343 is a mica reinforced phenolic molding compound, offering for a low power factor, low electrical losses, and good electrical properties after long exposures to high humidity. UL recognized under component file E40654. 06343 is available in natural color.

Plenco® 04466 is a heat resistant, mineral and flock filled phenolic molding compound, offering excellent mechanical strength and cosmetic properties. UL recognized under component file E40654. 04466 is available in black.

Plenco® 06553 is a mineral and glass fiber reinforced two-stage phenolic molding compound, formulated for dimensional stability, good chemical resistance to brake fluids, such as DOT 3 and 4, and should provide grinding to close tolerances. 06553 is UL recognized under component file E40654. 06553 is available in black. 06553 was qualified under military specification MIL-M 14 (superseded by ASTM D-5948) TYPE MFH and batches can, if requested and paid for, be tested for certification to the standard.

Plenco® 04485 is a mineral filled phenolic molding compound offering excellent heat resistance, electrical resistance, and dimensional stability. UL recognized under component file E40654. 04485 is available in black.

Plenco® 08112 is a general purpose polyester bulk molding compound that is characterized by adding utility to a number of applications. Because of its combination of high heat resistance, good electrical properties and strength. Customers have found this material useful for such applications as iron skirts and other small appliance housings, coil bobbins, and electric motor components such as brush holders. It is available in either bulk or extruded form. Colors are available upon request. It is UL recognized under file E40654.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

Plenco® 04300 is a heat resistant, mineral filled phenolic molding compound offering optimum cure characteristics and excellent dimensional stability. Customers have found this material useful for wiring devices and electrical control applications. UL recognized under component file E40654. 04300 is available in black. 04300 was qualified under military specification MIL-M-14 (superseded by ASTM D-5948) TYPE CFG and batches can, if requested and paid for, be tested for certification to the standard.

Plenco® 02308 is a general purpose organic filled phenolic molding compound, offering improved heat resistance and optimized cure properties. UL recognized under component file E40654. 02308 is available in black or brown color.

Plenco® 04311 is a heat resistant, mineral filled phenolic molding compound offering excellent processability, mechanical strength, and improved cold powder pourability characteristics. UL recognized under component file E40654. 04311 is available in black.

Plenco® 02300 is a general purpose organic filled molding compound formulated to offer excellent processability while maintaining mechanical strength values. UL recognized under component file E40654. 02300 is available in black, brown, red, or green.