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Advanced Honeycomb
Nomex® AHN-4120-1/4-4,8
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN-4120-1/4-4,8 is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
Engineered Syntactic Systems
Engineered Syntactic Systems AI-42
Core Type:
Syntactic Foam
Functions:
Core Material
AI-42 grade of syntactic has been formulated specifically to meet the require-ments outlined in NAVSEA Drawing number 5856846 REV B defining the re-quirements for rigid syntactic foam for acoustic isolation and pressure release applications.
Microcell Composite
CELLAMP® FOAM M5010
Functions:
Core Material
Core Type:
Other Core Types
Compatible Polymers & Resins:
Polyethylenes (PE), Silicones
CELLAMP® FOAM M5010 is a foamed board with outstanding Damping Properties that is geared for thermoforming and post-processed.
American Foam Technologies
Thermo-Cor™ FR 5.0
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Phenols & Phenolics
Thermo-Cor™ FR 5.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.
Armacell
ArmaPET™ Struct GR115
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Struct GR115 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.
NCFI Polyurethanes
Bio-Lux Max™ BLMS18534
Functions:
Core Material
Core Type:
Polyurethane Foam
Bio-Lux Max™ BLMS18534 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.
Diab
Divinycell® H130
Functions:
Core Material
Chemical Family:
Vinyls, Vinylics & Vinyl Derivatives
Divinycell H provides excellent mechanical properties to low weight. The unique IPN chemical structure, yields impressive mechanical performance to a low weight. Divinycell H has been widely used and has a proven track record in virtually every application area where sandwich composites are employed including the marine (leisure, military and commercial), land transportation, wind energy, civil engineering/infrastructure and general industrial markets. Divinycell H is ideal for applications subject to fatigue, slamming or impact loads. Other key features of Divinycell H include consistent high quality, excellent adhesion/peel strength, excellent chemical resistance, low water absorption and good thermal/acoustic insulation. Divinycell H is compatible with virtually all commonly used resin and manufacturing systems.
ARPO Foams
ARPRO 1133 Orange
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO 1133 Orange appears in a orange color.
Hexcel
Hexcel RIGICELL™
Functions:
Core Material
Core Type:
Aluminum Honeycomb
Chemical Family:
Aluminum Compounds
Corrosion resistant HexWeb® Rigicell™ is manufactured by bonding together corrugated sheets of treated 5052 aluminum. This process allows fabrications of much higher density honeycomb than is possible by the expansion process. The node bond adhesive is a thermosetting type. Slices are cut from the corrugated block to specified thickness, length, and width.
Zotefoams
Plastazote® 5SPK80SGY-0889
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process. Plastazote® 5SPK80SGY-0889 is a high rigidity polyethylene foam.
Lantor Composites
Soric® XF 6
Functions:
Core Material
Chemical Family:
Polyesters
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Phenolic Resins, Polyesters, Vinyl Esters
Soric® XF 6 is the cost effective solution for closed mold processes. It is used as core material and infusion medium. It is a pressure stable polyester nonwoven and compatible with all regular types of resins, including Polyester, Vinylester, Phenolic and Epoxy. It is suitable for closed mold processes, including Infusion, RTM Light, RTM Heavy.
Armacell
ArmaPET™ Struct GR200
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Struct GR200 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.
Synfoam
SynFoam® HP-24
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam HP is a high performance syntactic foam designed to safely operate in underwater environments. SynFoam HP resists water absorption and provides excellent performance for deep water submersion in both manned and unmanned vehicles. These properties have made SynFoam HP a crucial component of ROV, AUV, UUV, and HOV underwater vehicles as well as buoyancy modules designed by industrial professionals. Our HP series of foams range in density from 20 to 32 pounds per cubic foot and are highly recommended for 1K, 2K, 3K, and 4K ROV's. SynFoam HP is available as 6” x 12” x 24” fully cured blocks. The blocks may be further machined into different sizes and shapes by the end user to meet the necessary specific tolerances and requirements. Our syntactic foam is easily bonded together with the use of our syntactic adhesive to form large structures. If you have a specific design for use with SynFoam HP we also provide final module fabrication services. Services include machining, assembly, and finishing with a quality marine based paint.
Lantor Composites
Teccore® TG120
Functions:
Core Material
Chemical Family:
Polyethylene Terephthalate (PET)
Core Type:
Thermoplastic Honeycomb
Teccore® TG120 creates additional stiffness in advanced composite panels at lower weight and cost. A panel density of 0.9 g/cm2 can be achieved. By replacing carbon (prepreg) content, Lantor Teccore reduces the environmental impact of carbon composites up to 40% CO2 eq. emission and energy used. Teccore has a nonwoven base made from recycled bottles and resin bonded microspheres to build up low weight volume. Lantor Teccore helps to reduce the fiber print in composite parts and makes painting much easier.
Polyumac
Polyumac Air-Cell T-60
Functions:
Core Material
Core Type:
Thermoplastic Foam
Compatible Polymers & Resins:
Epoxies (EP), Vinyl Esters, Polyesters
Chemical Family:
Polyesters
Polyumac Air-Cell T-60 is a hybrid, closed cell cross-linked polyester foam core that is an economical alternative to other cores used in the production of sandwich composite structures. In addition to its excellent strength to weight ratio, it offers good dimensional stability at elevated temperatures.
Advanced Honeycomb
Nomex® AHN-4120-3/16-2.0
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN-4120-3/16-2.0 is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
Engineered Syntactic Systems
Engineered Syntactic Systems BZ-28
Core Type:
Syntactic Foam
Functions:
Core Material
BZ-28 is a premium syntactic foams safely operates in the oceans Bathypelagic Zone, at depths ranging from 1,000 down to 4,000 meters. These specially formulated composites utilize a variety of hollow glass spheres to attain the lowest density in the industry. Hydrostatic performance is assured with crush depths at a minimum of 1.5 times the operation depth. BZ Grade syntactic foams are available in block form and may be readily used for customer assembly or cut to fit application requirements. Blocks or trimmed parts may also be bonded together to form larger structures.
JSP International
ARPRO® 3429BL
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO® 3429BL is a expanded polypropylene.
Synfoam
SynFoam® EFC-100
Functions:
Core Material
Core Type:
Syntactic Foam, Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
SynFoam EFC is a two part closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. SynFoam EFC provides far greater strength, stiffness, impact absorption, and shear properties than standard core materials. SynFoam EFC will not absorb resins or other materials making it a good selection for use in RTM, vacuum bag, pultrusion or other composite applications. SynFoam EFC has good resistance to heat and is resistant to water, hydrocarbon fuels, and chemicals. It has excellent adhesion to metals and can be used as a gap filler or to promote metal to composite bonding. SynFoam EFC is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam EFC is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. The B side selection is dependent on the final use temperature for the material. EFC can maintain its rigidity between 100 and 150oC depending on the selected curative. SynFoam EFC does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using EFC. SynFoam provides custom fabrication of parts and can cast SynFoam EFC to size. Please contact us for more information on fabrication services.
JSP International
ARPRO® 3427BL
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO® 3427BL is a expanded polypropylene.
Engineered Syntactic Systems
Engineered Syntactic Systems SF 1,500
Core Type:
Syntactic Foam
Functions:
Core Material
SF 1,500 of syntactic material was designed as a cost-effective option for applications where the absolute lowest density is not critical. With a higher allowable density, SF can provide excellent long-term performance at depths where volume is not limited. The family of product may also be cast into finished configurations and geometries to improve material usage and reduce expensive yield losses due to machining.
Hexcel
HexWeb® HRH-327
Functions:
Core Material
Core Type:
FRP Honeycomb
HexWeb® HRH-327 is a glass-fabric, bias weave reinforced honeycomb that incorporates a polyimide resin system for the node adhesive as well as both the initial and final web impregnations. This material has been developed for extended service temperatures up to 500°F with short-term capabilities up to 700°F.
Plascore
Plascore PN1 Aramid Fiber -3/16-3.0-OV
Functions:
Core Material
Core Type:
Nomex Honeycomb
Chemical Family:
Aramid (Kevlar)
Plascore PN1 Aramid Fiber -3/16-3.0-OV is a commercial grade aramid fiber honeycomb is manufactured from Meta-Aramid paper and coated with a heat resistant phenolic resin.
Kayco Composites
Kayco Composites R15
Functions:
Core Material
Core Type:
Polyurethane Foam
Kayco Composites R15 is a rigid, closed-cell, high-density polyurethane foam core panel. The reinforced panel is a sandwich construction with fiberglass reinforcements. The fiberglass reinforcements are offered in several schedules.
Nidaplast Composites
Nidagravel® 140
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
Chemical Family:
Polypropylenes (PP), Polyolefins
Nidagravel® 140 gives an impression of space and allows to combine mineral and vegetal. It is ideal for creating walkways, garage accesses, terraces, etc. With nidagravel plates®, each gravel coating becomes much more practicable than in the past. The alveolar structure of nidagravel plates® allows, in fact, to keep the gravel perfectly in place. Their dimensions guarantee you a quick and easy installation. Walking, cycling, using a wheelchair or driving your child's stroller is no longer a problem. Soft floors, unsightly ruts, annoying puddles and dangerous potholes are just a bad thing memory.
Armacell
ArmaPET™ Eco75
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Eco75 is combines insulation and structural integrity, ensuring energy and emission efficiency for decades of use. Energy-efficient composite sandwich structures are a powerful way of saving energy and reducing CO2 emissions. Armacell is following the growing demand for high-performance insulating materials and with ArmaPET Eco it offers a foam core that optimally combines structural performance, versatility, sustainability, and long-term insulating properties.
Lantor Composites
Coremat® Xi 1
Functions:
Core Material
Chemical Family:
Polyesters
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Phenolic Resins, Polyesters, Vinyl Esters
Coremat® Xi 1 is the cost effective solution for open mold processes, It is used as core material and/or print blocker It is a polyester nonwoven and compatible with all regular types of resins, including Polyester, Vinylester, Phenolic and Epoxy. It Is suitable for hand lay-up and spray-up process
J6 Polymers
JFoam™ BX-300
Functions:
Core Material
Chemical Family:
Polyurethanes (PU), Polycyanurates
JFoam™ BX-300 is an all water blown, rigid polyurethane / polyisocyanurate foam system, which can be used for pour in place applications
Kayco Composites
Kayco Composites R20
Functions:
Core Material
Core Type:
Polyurethane Foam
Kayco Composites R20 is a rigid, closed-cell, high-density polyurethane foam core panel. The reinforced panel is a sandwich construction with fiberglass reinforcements. The fiberglass reinforcements are offered in several schedules.
Aveo, a Sekisui
ALVEOSPORT
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyolefins
Alveosport shock pad for any type of sports field. Working with synthetic-grass manufacturers and contractors, we individually design each turf system to provide optimal playing characteristics.
Synfoam
SynFoam® HP-22
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam HP is a high performance syntactic foam designed to safely operate in underwater environments. SynFoam HP resists water absorption and provides excellent performance for deep water submersion in both manned and unmanned vehicles. These properties have made SynFoam HP a crucial component of ROV, AUV, UUV, and HOV underwater vehicles as well as buoyancy modules designed by industrial professionals. Our HP series of foams range in density from 20 to 32 pounds per cubic foot and are highly recommended for 1K, 2K, 3K, and 4K ROV's. SynFoam HP is available as 6” x 12” x 24” fully cured blocks. The blocks may be further machined into different sizes and shapes by the end user to meet the necessary specific tolerances and requirements. Our syntactic foam is easily bonded together with the use of our syntactic adhesive to form large structures. If you have a specific design for use with SynFoam HP we also provide final module fabrication services. Services include machining, assembly, and finishing with a quality marine based paint.
Utah Foam Products
AquaThane™
Functions:
Core Material
Core Type:
Polyurethane Foam
Chemical Family:
Polyurethanes (PU)
AquaThane™ is a family of all water blown Rigid Urethane Foam Plural Component Systems. AquaThane™ systems are used in molded applications such as simulated wood products, flotation foam, plastic mold reinforcement, taxidermy foam, and pour-in-place insulated and non-insulated applications.
Engineered Syntactic Systems
Fire Shield LFST - 36P
Core Type:
Syntactic Foam
Functions:
Core Material
Fire Shield LFST - 36P is a low-density syntactic material specifically designed to meet the flame, smoke and toxicity requirements of Marine and infrastructure applications. Produced from the most advanced resin and hollow glass microspheres available, the mechanical properties of this flame retardant material make it the ideal solution for challenging engineering projects.
Armacell
ArmaPET™ Eco65
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Eco65 is combines insulation and structural integrity, ensuring energy and emission efficiency for decades of use. Energy-efficient composite sandwich structures are a powerful way of saving energy and reducing CO2 emissions. Armacell is following the growing demand for high-performance insulating materials and with ArmaPET Eco it offers a foam core that optimally combines structural performance, versatility, sustainability, and long-term insulating properties.
Microcell Composite
CELLOMER® FOAM S-2110D
Functions:
Core Material
Core Type:
Other Core Types
CELLOMER® FOAM S-2110D is a general purpose foamed board that is geared for thermoforming and post-processed.
METYX Composites
TYCOR® G5.1
Functions:
Core Material
Core Type:
Polyurethane Foam
TYCOR® G5.1 provides designers a cost advantage compared to balsa and structural foam. The fiber-reinforced pre-form core is designed for vacuum infusion. It is comprised of fiberglass webs which develop nearly allthe core’s mechanical properties upon infusing and helps prevent resin race tracking even in contoured shapes. Fine cell foam minimizes excess resin absorption and provides durability during handling and processing. TYCOR® W0.1 engineered core materials optimize weight, stiffness and strength in infused applications enabling structures that can be made lighter, less expesively and more reliably than old generation core materials.
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