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NCFI Polyurethanes
Bio-Lux Max™ BLMS18517
Functions:
Core Material
Core Type:
Polyurethane Foam
Bio-Lux Max™ BLMS18517 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.
Diab
Divinycell® HT251
Functions:
Core Material
Chemical Family:
Vinyls, Vinylics & Vinyl Derivatives
Divinycell HT is an aerospace core available with comprehensive quality documentation and traceability. Diviniycell HT foam is suitable for pre-preg processing (typical +250°F) as well as wet resin systems and infusion. Furthermore Divinycell HT is also self-extinguishing according to FAR 25.853. Divinycell HT eliminates edge potting and sweep and sand.
3A Core Materials
AIREX® PXc.245
Functions:
Core Material
Core Type:
Polyurethane Foam
AIREX® PXc is a closed-cell, fiber reinforced polymer foam with very high mechanical properties ideally suited as core material for structurally loaded sandwich applications. The sophisticated manufacturing process evenly distributes continuous glass fibers throughout the foam generating a very consistent foam with enhanced mechanical properties especially in compression and shear. AIREX® PXc is dimensionally stable, has very low water absorption, and is resistant to chemicals and high temperatures. It is ideally suited as a core material for highly loaded sandwich structures or as a replacement for wood and plywood.
Eurofoam
Cellpur R V5020
Functions:
Core Material
Core Type:
Other Core Types
Cellpur R V5020 opens up a new dimension in hygiene and comfort. For the first time, Tencel® powder with its sensational climate properties is successfully incorporated into foam. This improves the foam's absorption potential for moisture.
Synfoam
SynFoam® HG-34
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam HG is a unique, very high strength castable syntactic foam that provides low density. It is suitable for numerous marine and aerospace applications where machining of parts is either impractical or too expensive. SynFoam HG exhibits low shrinkage and is resistant to water, oils, and fuels. The castable nature of the syntactic eliminates the cost and waste associated with machining. SynFoam HG is provided as a custom cast product that will be made to your specifications. Please contact us to discuss using SynFoam HG with custom molds.
Armacell
ArmaPET™ Struct FR150
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Struct FR150 is self-extinguishing version of ArmaPET Struct, we offer a structural foam core designed for applications with particularly stringent fire protection requirements.
Polyumac
Polyumac Stru-Cell Structural PVC P60
Functions:
Core Material
Core Type:
Polyvinyl Chloride (PVC) Foam
Compatible Polymers & Resins:
Epoxies (EP), Vinyl Esters, Polyesters
Polyumac Stru-Cell Structural PVC P60 is a high performance PVC foam core that sets the standard for sandwich composite structures. As well as its excellent strength to weight ratio, it offers good dimensional stability at elevated temperatures and its closed-cell construction means that it does not absorb water.
Synfoam
SynFoam® LG-15
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam LG is a unique, expandable, closed cell syntactic foam that provides very low density and moderate strength. SynFoam LG is an ideal replacement for polyurethane foams where higher modulus is needed to support lightweight structures. SynFoam LG has low dielectric loss and loss properties at a reduced weight than traditional low loss materials used for electronic applications. The system is suitable for electronic potting and encapsulation as well as structural support. SynFoam LG is ideal for electronic applications that require room temperature curing temperatures and will not be exposed to high continuous use temperatures. Please see our ELG grade foams for high temperature applications. SynFoam LG is available as one and five gallon kits. Each kit contains an A and B side that must be mixed together prior to casting. Cure is achieved within 24 hours and full properties will be realized after 7 days at room temperature. Densities can be customized to the user's specifications. Interlayer adhesion allowing large structures to be made with multiple pours. If you have a specific mold for use with SynFoam LG we also provide final casting and fabrication services.
Lantor Composites
Coremat® XM 4
Functions:
Core Material
Chemical Family:
Polyesters
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Phenolic Resins, Polyesters, Vinyl Esters
Coremat® XM 4 is the cost effective solution for open mold processes, It is used as core material and/or print blocker It is a polyester nonwoven and compatible with all regular types of resins, including Polyester, Vinylester, Phenolic and Epoxy. It Is suitable for hand lay-up and spray-up process
DUNA-USA
CORAFOAM® U 310
Functions:
Core Material
Core Type:
Polyurethane Foam
Chemical Family:
Polyurethanes (PU)
CORAFOAM® U 310 is used as Polyurethane rigid foam PUR. can be cut with almost any type of tool. Its closed cellular structure and absence of fibers or granular structure result in crisp, excellently defined edges after fabrication. It is also impermeable by any type of liquid, including water and solvents, making it much better suited for severe weather conditions or harsh marine environments than many other materials.
Zotefoams
Plastazote® 5SLD33OE-0457
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process.Plastazote® 5SLD33OE-0457 is a low density polyethylene foam.
Diab
Divinycell® PN115
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
Divinycell PN is a structural thermoplastic core material perfectly suited in a variety of sandwich applications to increase performance and reduce weight. Divinycell PN is used in industrial, transportation, marine and wind applications. It is easy to machine and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and press bonding. The material has a stable closed cell structure and is insensitive to moisture, decay or rot, making it an excellent substitute for organic materials such as balsa and plywood. High density Divinycell PN (PN200 and PN250) is particularly suited for flooring, decking, local inserts in the way of fittings; either tapped or bolted through and has very good screw retention. Divinycell PN is 100% recyclable.
DUNA-USA
CORAFOAM® U 150
Functions:
Core Material
Core Type:
Polyurethane Foam
Chemical Family:
Polyurethanes (PU)
CORAFOAM® U 150 is used as Polyurethane rigid foam PUR. can be cut with almost any type of tool. Its closed cellular structure and absence of fibers or granular structure result in crisp, excellently defined edges after fabrication. It is also impermeable by any type of liquid, including water and solvents, making it much better suited for severe weather conditions or harsh marine environments than many other materials.
NMG Composites
Atlas HPE 180
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Atlas HPE 180 is a new type of material with IPN (interpenetrating polymer network structure). Due to this unique chemical structure, it is an ideal choice for applications with high strength, fatigue resistance, high temperature resistance and impact resistance. It is widely used in large-scale wind power blades and main supporting components, ships, sports equipment and other fields.
Diab
Divinycell® P150
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
Divinycell P is a closed-cell PET structural core with excellent fire, smoke and toxicity behavior. It is thermoplastic and recyclable, offering good mechanical properties, high chemical resistance and does not absorb water. Divinycell P is ideal but not limited to applications requiring demanding FST properties like public transport, architecture or commercial marine. Due to its good dimensional stability at elevated temperatures, Divinycell P can be processed with medium temperature pre-preg systems and it is compatible with most commonly used resin and manufacturing systems. Divinycell P is easy to thermoform, cut or mill.
Zotefoams
Plastazote® 5SLD32CNBK-0233
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process.Plastazote® 5SLD33VT-0099 is a conductive low density polyethylene foam.
Microcell Composite
CELLOMER® PELLETS 2100
Functions:
Core Material
Core Type:
Thermoplastic Foam
CELLOMER® PELLETS 2100 is a hot-pressing or injection foaming boards featuring anti-slippage and elasticity. Having adjustable stiffness when mixed with MCC’s other special high polymer materials.
Kayco Composites
Kayco Composites U30
Functions:
Core Material
Core Type:
Polyurethane Foam
Kayco Composites U30 is a rigid, closed-cell, high-density polyurethane foam core panel. It is a foam with no reinforcement.
Marex Composites
Lycell L060 kgm3
Functions:
Core Material
Core Type:
Polyvinyl Chloride (PVC) Foam
Lycell L060 kgm3 is a lower cost core material for general composite applications.
JSP International
ARPRO® 3427GR
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO® 3427GR is a expanded polypropylene.
Diab
Divinycell® HM80
Functions:
Core Material
Chemical Family:
Vinyls, Vinylics & Vinyl Derivatives
Divinycell HM is a high performance structural core designed for fast marine hulls where higher toughness is required. Divinycell HM combines a very high shear strength with an outstanding shear elongation. As a result, Divinycell HM is an extremely tough product, capable of absorbing high dynamic impacts and slamming loads. Divinycell HM´s elongation exceeds the requirements of ISO 12215, GL and ABS rules to allow for reduced safety factors in structural calculations, providing a lighter, yet strong structure. Divinycell HM’s high compressive properties provide excellent resistance to denting and skin wrinkling of thin skins. Divinycell HM offers a high operating temperature, thus reducing the risk of print through on dark hulls.
Engineered Syntactic Systems
Engineered Syntactic Systems AI-42
Core Type:
Syntactic Foam
Functions:
Core Material
AI-42 grade of syntactic has been formulated specifically to meet the require-ments outlined in NAVSEA Drawing number 5856846 REV B defining the re-quirements for rigid syntactic foam for acoustic isolation and pressure release applications.
Microcell Composite
CELLAMP® FOAM M5010
Functions:
Core Material
Core Type:
Other Core Types
Compatible Polymers & Resins:
Polyethylenes (PE), Silicones
CELLAMP® FOAM M5010 is a foamed board with outstanding Damping Properties that is geared for thermoforming and post-processed.
American Foam Technologies
Thermo-Cor™ FR 5.0
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Phenols & Phenolics
Thermo-Cor™ FR 5.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.
Armacell
ArmaPET™ Struct GR115
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Struct GR115 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.
NCFI Polyurethanes
Bio-Lux Max™ BLMS18534
Functions:
Core Material
Core Type:
Polyurethane Foam
Bio-Lux Max™ BLMS18534 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.
Diab
Divinycell® H130
Functions:
Core Material
Chemical Family:
Vinyls, Vinylics & Vinyl Derivatives
Divinycell H provides excellent mechanical properties to low weight. The unique IPN chemical structure, yields impressive mechanical performance to a low weight. Divinycell H has been widely used and has a proven track record in virtually every application area where sandwich composites are employed including the marine (leisure, military and commercial), land transportation, wind energy, civil engineering/infrastructure and general industrial markets. Divinycell H is ideal for applications subject to fatigue, slamming or impact loads. Other key features of Divinycell H include consistent high quality, excellent adhesion/peel strength, excellent chemical resistance, low water absorption and good thermal/acoustic insulation. Divinycell H is compatible with virtually all commonly used resin and manufacturing systems.
ARPO Foams
ARPRO 1133 Orange
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO 1133 Orange appears in a orange color.
Zotefoams
Plastazote® 5SPK80SGY-0889
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process. Plastazote® 5SPK80SGY-0889 is a high rigidity polyethylene foam.
Lantor Composites
Soric® XF 6
Functions:
Core Material
Chemical Family:
Polyesters
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Phenolic Resins, Polyesters, Vinyl Esters
Soric® XF 6 is the cost effective solution for closed mold processes. It is used as core material and infusion medium. It is a pressure stable polyester nonwoven and compatible with all regular types of resins, including Polyester, Vinylester, Phenolic and Epoxy. It is suitable for closed mold processes, including Infusion, RTM Light, RTM Heavy.
Armacell
ArmaPET™ Struct GR200
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Struct GR200 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.
Synfoam
SynFoam® HP-24
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam HP is a high performance syntactic foam designed to safely operate in underwater environments. SynFoam HP resists water absorption and provides excellent performance for deep water submersion in both manned and unmanned vehicles. These properties have made SynFoam HP a crucial component of ROV, AUV, UUV, and HOV underwater vehicles as well as buoyancy modules designed by industrial professionals. Our HP series of foams range in density from 20 to 32 pounds per cubic foot and are highly recommended for 1K, 2K, 3K, and 4K ROV's. SynFoam HP is available as 6” x 12” x 24” fully cured blocks. The blocks may be further machined into different sizes and shapes by the end user to meet the necessary specific tolerances and requirements. Our syntactic foam is easily bonded together with the use of our syntactic adhesive to form large structures. If you have a specific design for use with SynFoam HP we also provide final module fabrication services. Services include machining, assembly, and finishing with a quality marine based paint.
Lantor Composites
Teccore® TG120
Functions:
Core Material
Chemical Family:
Polyethylene Terephthalate (PET)
Core Type:
Thermoplastic Honeycomb
Teccore® TG120 creates additional stiffness in advanced composite panels at lower weight and cost. A panel density of 0.9 g/cm2 can be achieved. By replacing carbon (prepreg) content, Lantor Teccore reduces the environmental impact of carbon composites up to 40% CO2 eq. emission and energy used. Teccore has a nonwoven base made from recycled bottles and resin bonded microspheres to build up low weight volume. Lantor Teccore helps to reduce the fiber print in composite parts and makes painting much easier.
Polyumac
Polyumac Air-Cell T-60
Functions:
Core Material
Core Type:
Thermoplastic Foam
Compatible Polymers & Resins:
Epoxies (EP), Vinyl Esters, Polyesters
Chemical Family:
Polyesters
Polyumac Air-Cell T-60 is a hybrid, closed cell cross-linked polyester foam core that is an economical alternative to other cores used in the production of sandwich composite structures. In addition to its excellent strength to weight ratio, it offers good dimensional stability at elevated temperatures.
Engineered Syntactic Systems
Engineered Syntactic Systems BZ-28
Core Type:
Syntactic Foam
Functions:
Core Material
BZ-28 is a premium syntactic foams safely operates in the oceans Bathypelagic Zone, at depths ranging from 1,000 down to 4,000 meters. These specially formulated composites utilize a variety of hollow glass spheres to attain the lowest density in the industry. Hydrostatic performance is assured with crush depths at a minimum of 1.5 times the operation depth. BZ Grade syntactic foams are available in block form and may be readily used for customer assembly or cut to fit application requirements. Blocks or trimmed parts may also be bonded together to form larger structures.
JSP International
ARPRO® 3429BL
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO® 3429BL is a expanded polypropylene.
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