ALD Technical Solutions StrongBond™ Saturant Resin System (with 400A Saturant Resin & 410B Saturant Hardener)

A non-draining, 100% solids, no VOCs epoxy system for producing fiber reinforced epoxy composites. A single resin (StrongBond™ 400A Saturant Resin-Part A) with available choices of curing agents provides the maximum flexibility for a variety of fiber reinforced applications

Polymer Name: Epoxy Resins & Compounds

Chemical Family: Epoxy & Epoxy Derivatives

End Uses: Beams, Concrete Reinforcement, Pipe Reinforcement, Pipes

Technical Data Sheet

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Identification & Functionality

Composite Materials Functions

Features & Benefits

Labeling Claims
Features and Advantages
  • 100% solids, no VOCs
  •  Fast wet-out of Carbon, Glass, Basalt and Kevlar fabrics with minimal drainage from laminate
  • Flexible wrap conforms to any shape
  • Reduced installation time
  • Less weight / lower thermal expansion
  • Greater fatigue resistance / greater strength and reinforcement
  • StrongBond™ 400A Saturant Resin-Part A, and StrongBond™ 420B Saturant Hardener-Part B DOT StrongBondTM Page 2 of 4 400 Saturant Resin System not regulated / DOT non-corrosive, minimizing hazardous materials shipping issues.

Applications & Uses

Cure Method
Applications
  • Infrastructure seismic upgrades (concrete, beams, columns, pipes)
  • Carbon fiber or glass filament winding (pressure tanks, vessels)
  • Fatigue resistant FRP manufactured parts
  • Composite tooling

Properties

Physical Form
Specifications
ValueUnitsTest Method / Conditions
Cure Time (at 130°F)3Hrs
Elongation4.5%
Gel Time (for 150 grams)30 - 35min
Hardness (for 24 hr at room temperature cure)78Shore D
HDT190°F
Mix Ratio by Volume4:1
Parts Hardener by Weight22
Set Time4Hrs
Viscosity2360cps

Technical Details & Test Data

Hardener Application Recommendations
  • All hardeners reach sufficient strength for return to service or demolding after an overnight ambient cure. The fastest StrongBond™ 420B Saturant Hardener-Part B, is useful for winter applications or for mixing in smaller batches.
  • StrongBond™ 410B Saturant Hardener-Part B is the standard 30-minute system hardener used for 4:1 volume mixing applications.
  • StrongBond™ 430B Saturant Hardener-Part B is used in high temperature applications (up to 240˚F) and is 4:1 by volume which is also useful in hot weather or for large areas.
  • StrongBond™ 400B Saturant Hardener-Part B is the standard 1-hour, general purpose hardener and may be certified to NSF Standard 61 for potable water.
Cure Schedule for StrongBond™ 400 Saturant Resin System
  • Allow the composite to cure at the recommended temperature as listed in the physical properties chart (above).
  • In the case of all listed hardeners, allow at least 6 – 8 hours at ambient (>65°F) temperature or 2-3 hours at 130°F before attempting to return the composite to service.
  • In colder weather (less than 65°F) allow additional time for the composite to cure. After the recommended elevated temperature cure, all systems may be exposed to the listed service temperatures.
  • In all cases, an elevated temperature cure of 2-4 hours at 120°F-140°F assures the highest quality product.
Surface Preparation
  • Steel: Remove all oil and grease from surface with an SSPC SP1 solvent wipe prior to blasting. Abrasive blast to an SSPC SP10 near white metal blast with profile more than 3 mils (more than 75 microns).
  • Steel (Atmospheric Corrosion): Remove all oil and grease from surface with an SSPC SP1 solvent wipe. Minimum surface preparation of SSPCSP2 hand tool cleaning must be performed. For enhanced performance, an SSPCSP6 commercial blast cleaning with surface profile of 2+ mils should be used.
  • Concrete: Refer to SSPCSP13/ NACE 6, Section 4.3.1 or ICRI No. 310.2, CSP 1-3 for concrete preparation guidelines. Surface should be thoroughly cleaned and dry. Concrete and mortar must be cured at least 28 days at 75 °F. Surface must be free of laitance, concrete dust, dirt, form release, curing aids and other foreign material.
  • Concrete (Atmospheric Corrosion): Refer to SSPCSP13/ NACE 6, Section 4.3.1 or ICRI No. 310.2, CSP 1-3 for concrete preparation guidelines.
  • Previously Coated Surfaces: Consult with ALD Technical Solutions LLC to ensure previous coating is compatible. If compatible and previous coating is in good condition, remove all loose coating and foreign materials. Brush blast or grind all glossy areas to a uniform dull finish. Remove dust, oil and debris with SSPC SP1 solvent wipe prior to coating.

Packaging & Availability

Packaging

StrongBond™ 400 Saturant Resin System for composite applications with listed hardeners are available in 1 gallon, 5 gallon pails, 55 gallon drums and 265 gallon IBC’s.

Storage & Handling

Shelf Life
18 months
Storage

StrongBond™ 400 Saturant Resin System must be stored between 45 – 110 °F out of direct sunlight.