Zytel® 103HSL BKB080 is a heat stabilized, lubricated polyamide 66 resin for injection molding.
Polymer Name: Polyamide 66 (PA 66)
Processing Methods: Injection Molding, Extrusion, Coating
Flexural Modulus: 2800.0 MPa
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Zytel® 103HSL BKB080 Features & Benefits
Materials Features
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Properties
Chemical Resistance
Color
Flame Rating
Part Marking Code
Mechanical Properties
| Value | Units | Test Method / Conditions | |
| Tensile Modulus | 3100/1400 | MPa | ISO 527-1/-2 |
| Yield Stress | 85/55 | MPa | ISO 527-1/-2 |
| Yield Strain | 4.3/25 | % | ISO 527-1/-2 |
| Nominal Strain (at Break) | 20/min. 50 | % | ISO 527-1/-2 |
| Strain (at Break, 50mm/min) | 40/- | % | ISO 527-1/-2 |
| Ball Indentation Hardness (H 358/30) | 180/85 | MPa | ISO 2039-1 |
| Flexural Modulus ᴰˢ | 2800/1300 | MPa | ISO 178 |
| Ball Indentation Hardness (H 961/30) | 160/- | MPa | ISO 2039-1 |
| Flexural Stress (at 3.5%) | 95/65 | MPa | ISO 178 |
| Tensile Creep Modulus (1h) | */1200 | MPa | ISO 899-1 |
| Poisson's Ratio | 0.37/0.43 | - | - |
| Tensile Creep Modulus (1000h) | */650 | MPa | ISO 899-1 |
| Notched Charpy Impact Strength (at 23°C) | 5.5/12 | kJ/m² | ISO 179/1eA |
| Notched Charpy Impact Strength (at -30°C) | 3/3 | kJ/m² | ISO 179/1eA |
| Notched Charpy Impact Strength (at -40°C) | 2.5/2.5 | kJ/m² | ISO 179/1eA |
| Notched Izod Impact Strength (at 23°C) ᴰˢ | 5/11 | kJ/m² | ISO 180/1A |
| Notched Izod Impact Strength (at -40°C) ᴰˢ | 5/4 | kJ/m² | ISO 180/1A |
Typical Properties
| Value | Units | Test Method / Conditions | |
| Resin Identification | PA66 | - | ISO 1043 |
| ISO Designation | ISO 16396-PA66,,M1CG1HR,S14-030 | - | - |
Thermal Properties
| Value | Units | Test Method / Conditions | |
| Melt Temperature (at 10°C/min) | 262/* | °C | ISO 11357-1/-3 |
| Glass Transition Temperature (at 10°C/min) | 60/40 | °C | ISO 11357-1/-2 |
| Temperature of Deflection Under Load (1.8 Mpa) | 70/* | °C | ISO 75-1/-2 |
| Temperature of Deflection Under Load (0.45 Mpa) | 200/* | °C | ISO 75-1/-2 |
| Relative Thermal Index (Electrical, 0.75mm) | 140 | °C | UL 746B |
| Relative Thermal Index (Electrical, 1.5mm) | 140 | °C | UL 746B |
| Relative Thermal Index (Electrical, 3mm) | 140 | °C | UL 746B |
| Relative Thermal Index (Impact, 0.75mm) | 95 | °C | UL 746B |
| Relative Thermal Index (Impact, 1.5mm) | 110 | °C | UL 746B |
| Relative Thermal Index (Impact, 3mm) | 110 | °C | UL 746B |
| Relative Thermal Index (Strength, 0.75mm) | 115 | °C | UL 746B |
| Relative Thermal Index (Strength, 1.5mm) | 125/* | °C | UL 746B |
| Relative Thermal Index (Strength, 3mm) | 125 | °C | UL 746B |
Electrical Properties
| Value | Units | Test Method / Conditions | |
| Comparative Tracking Index | 600/- | - | IEC 60112 |
Flammability
| Value | Units | Test Method / Conditions | |
| FMVSS Class | SE | - | ISO 3795 (FMVSS 302) |
| Burning Behavior (at 1.5mm/* Nominal Thickness) | UL94 V-2/* | class | IEC 60695-11-10 |
| Burning Behavior (at 0.71mm/* Thickness h) | UL94 V-2/* | class | IEC 60695-11-10 |
| Glow Wire Flammability Index (at 0.75mm) | 850/- | °C | IEC 60695-2-12 |
| Glow Wire Flammability Index (at 1.5mm) | 960/- | °C | IEC 60695-2-12 |
| Glow Wire Flammability Index (at 3mm) | 960/- | °C | IEC 60695-2-12 |
| Glow Wire Ignition Temperature (at 0.75mm) | 725/- | °C | IEC 60695-2-13 |
| Glow Wire Ignition Temperature (at 1.5mm) | 725/- | °C | IEC 60695-2-13 |
| Glow Wire Ignition Temperature (at 3mm) | 725/- | °C | IEC 60695-2-13 |
| Glow Wire Temperature (at 0.75mm, No Flame) | 700/- | °C | IEC 60335-1 |
| Glow Wire Temperature (at 1mm, No Flame) | 700/- | °C | IEC 60335-1 |
| Glow Wire Temperature (at 1.5mm, No Flame) | 700/- | °C | IEC 60335-1 |
| Glow Wire Temperature (at 2mm, No Flame) | 700/- | °C | IEC 60335-1 |
| Glow Wire Temperature (at 3mm, No Flame) | 700/- | °C | IEC 60335-1 |
Other Properties
| Value | Units | Test Method / Conditions | |
| Humidity Absorption (at 2mm) | 2.6/* | % | Sim. to ISO 62 |
| Water Absorption (at 2mm) | 8.5/* | % | Sim. to ISO 62 |
| Water Absorption (Immersion 24h) ² | 1.2/* | % | Sim. to ISO 62 |
| Density | 1140/- | kg/m³ | ISO 1183 |
Processing Information (Extrusion)
| Value | Units | Test Method / Conditions | |
| Melt Temperature Range | 280 - 300 | °C | - |
| Melt Temperature (Optimum) | 290 | °C | - |
| Drying Time (Dehumidified Dryer) | 2 - 4 | h | - |
| Processing Moisture Content | max. 0.05 | % | - |
| Drying Temperature | max. 80 | °C | - |
Processing Information (Injection Molding)
| Value | Units | Test Method / Conditions | |
| Drying Temperature | 80 | °C | - |
| Drying Recommended | yes | - | - |
| Drying Time (Dehumidified Dryer) | 2 - 4 | h | - |
| Processing Moisture Content | max. 0.2 | % | - |
| Hold Pressure Range | 50 - 100 | MPa | - |
| Hold Pressure Time | 4 | s/mm | - |
| Ejection Temperature | 190 | °C | - |
| Melt Temperature (Optimum) | 290 | °C | - |
| Melt Temperature (Minimum) | 280 | °C | - |
| Melt Temperature (Maximum) | 300 | °C | - |
| Maximum Screw Tangential Speed | 0.4 | m/s | - |
| Mold Temperature (Optimum) | 70 | °C | - |
| Mold Temperature (Minimum) | 50 | °C | - |
| Mold Temperature (Maximum) | 90 | °C | - |
Rheological Properties
| Value | Units | Test Method / Conditions | |
| Melt Mass Flow Rate (at 275°C/*, 2.16 kg/*) | 36/* | g/10min | ISO 1133 |
| Viscosity Number ¹ | 150/* | cm³/g | ISO 307, 1157, 1628 |
| Mold Shrinkage (Parallel) | 1.3/- | % | ISO 294-4, 2577 |
| Mold Shrinkage (Normal) | 1.3/- | % | ISO 294-4, 2577 |
Note
- [1]: Sulfuric acid 96%
- [DS]: Derived from similar grade
- [2]: 3mm wall thickness
Chemical Resistance
| Chemical Type | Chemical Name | Resistance |
| Acids | Acetic Acid (5% by mass) (23°C) | Probably Resistant |
| Acids | Chromic Acid solution (40% by mass) (23°C) | Not Recommended |
| Acids | Citric Acid solution (10% by mass) (23°C) | Probably Resistant |
| Acids | Hydrochloric Acid (36% by mass) (23°C) | Not Recommended |
| Acids | Lactic Acid (10% by mass) (23°C) | Probably Resistant |
| Acids | Nitric Acid (40% by mass) (23°C) | Not Recommended |
| Acids | Sulfuric Acid (38% by mass) (23°C) | Not Recommended |
| Acids | Sulfuric Acid (5% by mass) (23°C) | Not Recommended |
| Alcohols | Ethanol (23°C) | Probably Resistant |
| Alcohols | Isopropyl alcohol (23°C) | Probably Resistant |
| Alcohols | Methanol (23°C) | Probably Resistant |
| Bases | Ammonium Hydroxide solution (10% by mass) (23°C) | Probably Resistant |
| Bases | Sodium Hydroxide solution (1% by mass) (23°C) | Probably Resistant |
| Bases | Sodium Hydroxide solution (35% by mass) (23°C) | Not Recommended |
| Ethers | Diethyl ether (23°C) | Probably Resistant |
| Hydrocarbons | iso-Octane (23°C) | Probably Resistant |
| Hydrocarbons | n-Hexane (23°C) | Probably Resistant |
| Hydrocarbons | Toluene (23°C) | Probably Resistant |
| Ketones | Acetone (23°C) | Probably Resistant |
| Mineral oils | Insulating Oil (23°C) | Probably Resistant |
| Mineral oils | SAE 10W40 multigrade motor oil (130°C) | Not Recommended |
| Mineral oils | SAE 10W40 multigrade motor oil (23°C) | Probably Resistant |
| Mineral oils | SAE 80/90 hypoid-gear oil (130°C) | Not Recommended |
| Other | 1% nonylphenoxy-polyethyleneoxy ethanol in water (23°C) | Probably Resistant |
| Other | 50% Oleic acid + 50% Olive Oil (23°C) | Probably Resistant |
| Other | DOT No. 4 Brake fluid (130°C) | Not Recommended |
| Other | Ethyl Acetate (23°C) | Probably Resistant |
| Other | Ethylene Glycol (50% by mass) in water (108°C) | Not Recommended |
| Other | Hydrogen peroxide (23°C) | Not Recommended |
| Other | Phenol solution (5% by mass) (23°C) | Not Recommended |
| Other | Water (23°C) | Probably Resistant |
| Other | Water (90°C) | Not Recommended |
| Salt solutions | Sodium Carbonate solution (2% by mass) (23°C) | Probably Resistant |
| Salt solutions | Sodium Carbonate solution (20% by mass) (23°C) | Probably Resistant |
| Salt solutions | Sodium Chloride solution (10% by mass) (23°C) | Probably Resistant |
| Salt solutions | Sodium Hypochlorite solution (10% by mass) (23°C) | Not Recommended |
| Salt solutions | Zinc Chloride solution (50% by mass) (23°C) | Not Recommended |
| Standard Fuels | Diesel fuel (pref. ISO 1817 Liquid F) (>90°C) | Not Recommended |
| Standard Fuels | Diesel fuel (pref. ISO 1817 Liquid F) (23°C) | Probably Resistant |
| Standard Fuels | Diesel fuel (pref. ISO 1817 Liquid F) (90°C) | Probably Resistant |
| Standard Fuels | ISO 1817 Liquid 1 - E5 (60°C) | Probably Resistant |
| Standard Fuels | ISO 1817 Liquid 2 - M15E4 (60°C) | Probably Resistant |
| Standard Fuels | ISO 1817 Liquid 3 - M3E7 (60°C) | Probably Resistant |
| Standard Fuels | ISO 1817 Liquid 4 - M15 (60°C) | Probably Resistant |
| Standard Fuels | Standard fuel with alcohol (pref. ISO 1817 Liquid 4) (23°C) | Probably Resistant |
| Standard Fuels | Standard fuel without alcohol (pref. ISO 1817 Liquid C) (23°C) | Probably Resistant |
Regulatory & Compliance
Certifications & Compliance
Technical Details & Test Data
LTHA Stress at Break (4mm)
LTHA Strain at Break (4mm)
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Zytel® 103HSL BKB080
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