EPOXICAST™ EC-1850FT

1 of 8 products in this brand
EC-1850FT is a pourable filled epoxy resin system offering excellent heat transfer, high voltage insulation, low exotherm and minimum shrinkage. It is a lower viscosity version of EC-1850FT. It rapidly transfers heat, eliminates hot spot, and increases the operating efficiency of most encapsulated devices. Its low shrinkage minimizes risk of damage to fragile components.

Product Type: Encapsulant, Potting Compound

Application Area: Amplifiers, Integrated Circuits, Oscillators, Power Transformers, Semiconductors

Chemical Family: Epoxy & Epoxy Derivatives

Technical Data Sheet
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Identification & Functionality

Features & Benefits

Product Features

Thermally conductive potting material that can be used with several curing agents to offer a wide variety of properties. EC-1850FT-LV is a lower viscosity version of EC-1850FT.

Applications & Uses

Product Applications

It is useful for potting and encapsulating densely packaged power supplies and heat generating components, integrated circuits, power and operational amplifiers, transformers and many types of semiconductors.

Instruction for Use

The individual components containing fillers should be stirred or agitated without introducing excessive air before use to ensure that all fillers are properly dispersed. To obtain the best cured properties; accurate proportioning and thorough mixing are essential.

Mix contents thoroughly each time before removing material. To each 100 grams of Epoxicast-1850FT, add appropriate amount of Hardener of your choice and mix it well preferably using a mechanical mixer. Vacuum degasses for about five minutes to remove any dissolved or entrapped air. Proceed with the bonding application and cure as recommended.

Industrial Usage

These materials are intended for industrial use only, and the practices of good housekeeping, safety and cleanliness should be followed before, during and after use.

Properties

Color
Typical Properties
ValueUnitsTest Method / Conditions
Mix Ratio by Weight 3.5phr
Mixed Viscocity (at 25°C)50,000 - 60,000cPs
Pot Life (at 25°C, 500g)40 - 60minutes
Recommended Cure (at 70°C)2hours
Alternate Cure (at 25°C)24 - 48hours
Operating Temperature40 to 130°C
Specific Gravity2.3
Hardness90Shore D
Lap Shear Strength to Aluminum2400psi
Linear Shrinkage0.013%
Water Absorption (24 hr immersion at Room Temperature)0.03%
Thermal Conductivity1.53W/m °KASTM D5470
Glass Transition Temperature (Tg)86°C
Coefficient of Thermal Expansion (55°C to 25°C)2610^-6/°C
Flexural Strength14700psi
Flexural Modulus1x10^14psi
Dielectric Strength430Volts/mil
Dielectric Constant (at 1 kHz)5.8
Dissipation Factor (at 1 kHz)0.01
Volume Resistivity2x10^5Ω-cm
Product Properties
Hardener DOT/IATA Shipment EH-21LP (HAZMAT) EH-22 (NON-HAZMAT)

EH-26 (HAZMAT UN2922 Special Box required)

Mix ratio by weight, phr 7.5 6.5 7.5
Mixed Viscosity at 25°C, cp 5000-6000 50,000- 6,000 8,000-12,000
Pot life at 25°C (500 gram) 60-90 min 30-50 min >4 hr
Recommended Cure Gel@RT+ 2hr/70°C Gel @RT+ 2hr/70°C

2 hr/100°C+ 2 hr/150°C

Alternate Cure 24-48 hr/25°C 24-48 hr/25°C 2-4 hr/125°C
Operating Temperature -40°C to 130°C 40°C to 120°C 40°C to 160C
Specific Gravity 2.2 2.2 2.2
Hardness, Shore D 90 90 92
Lap shear strength to aluminum, psi 2700 2700 2600
Linear Shrinkage (%) 0.012 0.012 0.011
%Water Absorption (24 hr immersion at RT) 0.02 0.02 0.02
Thermal Conductivity, 1.4 1.5 140
Glass Transition 85 85 143
Coefficient of Thermal Expansion, 10/°C (From 55°C to 25C) 28 28 22
Flexural Strength, psi 14,300 14,300 14,500
Flexural Modulus, psi 1x10^6 1x10^6 2x10^6
Dielectric Strength, Volts/mil 430 430 430
Dielectric Constant at 1 kHz 5.9 5.9 5.8
Dissipation Factor at 1 kHz 0.01 0.01 0.01
Volume Resistivity, ohm-cm 8x10^15 8x10^15 2x10^15

Safety & Health

Warning

Although the system contains low volatility materials, care should be taken in handling. Adequate ventilation of workplace and ovens is essential. These materials may cause injury to the skin following prolonged or repeated contact and dermatitis in susceptible individuals. In case of skin contact, wash thoroughly with soap and water. For eyes, flush immediately with plenty of water for at least 10 minutes and seek medical attention.

Storage & Handling

Shelf Life

The shelf life of these materials is greater than one year when stored in unopened containers at an average temperature of 25°C.