INNOPRENE 1350 is a product that is already completely cross-linked and there is no need for an extra cross-link process before its ultimate use. Also, it is possible to simplify the processes and reduce the prime cost as it is an environment-friendly material allowing for an easy recycle of scraps resulted from processing.

Polymer Name: Thermoplastic Vulcanizate (TPV)

Processing Methods: Blow Molding, Calendering, Extrusion, Injection Molding

Technical Data Sheet

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Identification & Functionality

Technologies

Features & Benefits

Features
  • Low Specific Gravity
  • Excellent Chemical Resistance & Heat Resistance
  • Excellent Electrical Insulation
  • Low Permanent Set & Compression Set
  • Excellent Flex Fatigue Resistance
  • Excellent Tear Strength
  • Excellent Ozone-Resistance & Weather Resistance
  • Recycling

Applications & Uses

Plastics & Elastomers Processing Methods
Application

Automotive : Tubing, Gaskets, Door seals, Dust covers, Impact plates, Interiors, Tubes, Front glass seals, Door belt, Glassrun channel, Bellows, Air intake hose, Wiper & Spoiler, Bumper mud guard, Inpanel skin, Airbag cover/blanket & Holders, Etc.

Construction : Glass seals, Expansion joints, Light bulb gaskets, Window seals, Waterproof roofing sheet, Flooring sheet, Track sheet, Etc.

Office Equipment : Anti-vibration, Feed rollers, Guards, Anti slipping pad, Etc.

Appliances : Hose connectors, Door seals, Interior/Exterior materials, Hoses, Gaskets, Motor mounts, Lever peaks, Electric cleaner wheels, Insulator seals, Light insulator rings, Etc.

Electrical Equipment: Syringe tips, Medical device wheels, Power transmitters/receivers, Connectors, Mine cables, Control cables, Coil cords, Power circuit cables, Etc.

Sports Equipment: Underwater devices for divers, Fishing pole grips, Ski pole grips, Out door stuff, Etc.

 

 

 

Properties

Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Hardness38АShoreIS0868
Hardness38Shore AIS0868
Tensile Strength45 (45)kg/anD 412 (IS037)
Elongation670 (670)%D412 (15037)
Heat aging Tensile Strength-6(-6)Shore Change in PropertyD 412 (150188)
Heat aging Elongation-10 (-10)Shore Change in PropertyD 412 (150188)
Typical Properties
ValueUnitsTest Method / Conditions
UV Resistancemax. 1.0E*SAE J1960
Specific Gravity0.95 (0.95)D 297 (IS01183)
100% Modulus10 (10)kg/omD 412 (15037)
Tear Strength20 (20)kg/cmD 624 (ISO34-1)
Low Temperature Brittleness-62°CIS0812, Type B
C-set30%D395-03 (150815 Type A)
Fluid resistance 50% NaOH1%D 471
Fluid resistance 10% HCL4%D 471

Technical Details & Test Data

Recycle
  • INNOPRENE is a thermoplastic rubber of which the waste materials generated during the production process can be recycled.
  • Recycled waste does not degrade the physical properties significantly.
  • Waste material recycling ratio should be 20% or less to minimize problems during the production process.
Process Condition

Injection Molding Condition

INNOPRENE Series is processed easily in injection molding equipment, producing and releases freely from the mold. Part definition is excellent under normal operating conditions.

Items Condition
Drying Temperature 85°C
Drying Time 3.0 hrs
Rear Temperature 160 ~ 180°C
Middle Temperature 180 ~ 200°C
Font Temperature 200°C
Nozzle Temperature 200 ~ 220°C
Processing [Melt] Temperature 190 ~ 230°C
Mold Temperature 10 ~ 60°C
Cooling Time

20 ~ 30 sec / 100 ~ 175g

Injection Rate FAST

 

Extrusion Conditions

INNOPRENE Series can be extruded to produce profiles, tubing, sheet or insulation and jacketing for wire and cable. Extruders with length to diameter ratios of 24 to 1 greater are recommended for efficient processing of INNOPRENE Series. General purpose, single-stage screws provide the best processing. Compression ratios of3 to 1 are recommended.

Items Condition
Drying Temperature 85°C
Drying Time 3.0 hrs
Feed Temperature 160~170C
Zone 1 ~ Zone 3 Temperature 180 ~200C
Head Temperature 200°C
Die Temperature 180 ~ 210°C
Processing (Melt) Temperature 190 ~ 230°C
Screen Pack 20 ~ 60 mesh
Back Pressure 5.0 - 20.0 Mpa