KyronMAX® S-4240

1 of 15 products in this brand
KyronMAX® S-4240 is an advanced polymer material that combines the excellent strength, stiffness, and thermal resistance of PPA (polyphenylsulfone) with the added strength and stiffness of ultra high-strength carbon fiber. This injection molding compound is designed to excel in demanding applications where high strength, stiffness, thermal stability, and chemical resistance are required.Key features:Ultra high strength: carbon fiber reinforcement provides added strength and stiffnessPPA base: provides excellent thermal stability, dimensional stability and chemical resistanceInjection molding pellets: allows for easy incorporation into your designs and efficient productionHigh temperature resistance: able to maintain stability and strength in high temperature environments.Benefits:Improved strength and stiffness of components in demanding environments and high temperaturesIncreased resistance to wear and tear and high temperaturesEnhanced performance and durability of your products in high temperature and chemical environmentsPossibility to design and manufacture complex geometriesApplications:High strength structural components in the automotive, aerospace, and industrial industries, where high temperature and chemical resistance is requiredComponents that require high strength and stiffness, such as gears, bearing components, and bushings in high temperature environmentsIndustrial and manufacturing equipment where high strength and stiffness is needed, such as in high temperature environments and chemical processesElectrical and electronic components where high temperature, chemical and dimensional stability is neededKyronMAX® S-4240 is a versatile and reliable material that can help improve the performance and longevity of your products. It's only available in injection molding pellets form, it allows for efficient production and the ability to create complex geometries. Please note that no stock shapes are offered. It's important to mention that the carbon fiber content can vary, always consult with manufacturer for the exact content and its effect on the properties of the final material.

Polymer Name: Polyphthalamide (PPA)

Processing Methods: Injection Molding

Flexural Modulus: 40000.0 - 40000.0 MPa

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Plastics & Elastomers Functions
Technologies

Features & Benefits

Product Benefits
  • High stiffness
  • High thermal resistance
  • Low moisture absorption
  • Low swell
  • Chemical resistance

Applications & Uses

Plastics & Elastomers Processing Methods
Industrial/Application Examples
  • Automotive - Bushings, washers, pistons, brackets, handles
  • Aerospace - Latches, rings, hinges, spacers, seals, adapters
  • Electrical - Pins, fasteners, end effectors, connectors, panels
  • Medical - Clamps, vanes, housings, bushings, gears, valves
  • Energy - Seals, bearings, plugs, umbilicals, back-up rings
  • Industrial - Valve plates, column packing, gears, valve seats

Properties

Flame Rating
Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Specific Density1.4g/cm³ASTM D792
Tensile Strength360MPaASTM D638
Tensile Modulus of Elasticity41GpaASTM D638
Tensile Elongation1.1%ASTM D638
Flexural Strength552MPaASTM D790
Flexural Modulus of Elasticity40GPaASTM D790
Shear Strength147MPaASTM D732
Compressive Strength365MPaASTM D695
Compressive Modulus of Elasticity9GpaASTM D695
Hardness93Shore DASTM D2240
Notched Izod Impact122J/mASTM D256
Unnotched Izod Impact986J/mASTM D4812
Chemical Properties
ValueUnitsTest Method / Conditions
Moisture Content (24 hours)0.17% by wtASTM D570
Thermal Properties
ValueUnitsTest Method / Conditions
Glass Transition Temperature118°CASTM D3418
Melting Point311°CASTM D3418
Deflection Temperature (1.8 MPa)290ºCASTM D648
Electrical Properties
ValueUnitsTest Method / Conditions
Surface Resistivitymax. 10³ohm/sqASTM D257
FlammabilityHBUL 94 (1)

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

KyronMAX® S-4240 DMA Stiffness

KyronMAX® S-4240 - Kyronmax® S-4240 Dma Stiffness

KyronMAX® materials are lightweight and, when molded, parts are 75% lighter than steel and almost 40% lighter than aluminum. By utilizing the lower density of KyronMAX®, customers can simultaneously realize lower costs and lighter parts, while also taking advantage of unmatched tensile and toughness properties.

The better “practical toughness” values are achieved with lower filler loading, which increases the material’s elongation at yield. KyronMAX® molded parts are more likely to yield, rather than fracture under high-stress loads. KyronMAX® stronger fibers and lower filler loadings further elevate molded product performance with significantly better knit line strength compared to other filled polymers.

KyronMAX® S-4240 - Kyronmax® S-4240 Dma Stiffness - 1

Aluminum bracket with half FEA analysis (left) and KyronMAX® final molded part (right). The FEA analysis is used to translate a metal part into a lightweight plastic molded part, while matching or exceeding the strength and stiffness of the original metal part.

Mitsubishi Chemical Advanced Materials (MCAM) can take your metal parts and use our proprietary Finite-Element Analysis (FEA) to engineer a high-performance product with KyronMAXⓇ materials. MCAM's unique FEA data offers a solution to accurately predict the mechanical performance of a part in real world applications with key features including mechanical stress, plastic injection molding flow, fatigue, and motion.

Note
  • (1) Does not represent actual testing conducted by MCAM but is an estimated rating based on available data. The UL 94 Test is a laboratory test and does not relate to actual fire hazard.