Knowde Enhanced TDS
Identification & Functionality
- Additives Included
- Chemical Family
- Polymer Name
- Plastics & Elastomers Functions
- Technologies
- Product Families
Features & Benefits
- Key Characteristics
Low density moisture curable polyethylene compound for SAE J1128 Automotive wire applications.
Applications & Uses
- Markets
- Plastics & Elastomers End Uses
- Plastics & Elastomers Processing Methods
Properties
- Physical Form
- Physical Properties
- Mechanical Properties
- Flammability
Value | Units | Test Method / Conditions | |
Battery Acid (Swell, No Cracking) | 1.5 | % | SAE J1128 6.7 |
Degree of Cross-linking | 65 | % | ASTM D2765 |
Diesel (Swell, No Cracking) | 1.5 | % | SAE J1128 6.7 |
Engine Coolant (Swell, No Cracking) | 1.5 | % | SAE J1128 6.7 |
Engine Oil (Swell, No Cracking) | 1.5 | % | SAE J1128 6.7 |
Ethanol (Swell, No Cracking) | 1.5 | % | SAE J1128 6.7 |
Insulation Volume Resistivity | 10^11 | Ohm-mm | SAE J1128 Section 6.14 |
Gasoline (Swell, No Cracking) | 1.5 | % | SAE J1128 6.7 |
Resistance to Pinch | 2.4 | kg | SAE J1128 Section 6.9 |
Resistance to Sandpaper Abrasion | 4000 | mm | SAE J1128 Section 6.10 |
PS Fluid (Swell, No Cracking) | 1.5 | % | SAE J1128 6.7 |
Resistance to Ozone | Pass Dielectric | No Cracking | SAE J1128 Section 6.8 |
Specific Gravity (at 23°C) | 1.13 | g/cm³ | ASTM D792 |
Trans Fluid (Swell, No Cracking) | 1.5 | % | SAE J1128 6.7 |
Value | Units | Test Method / Conditions | |
Cold Bend | Pass | No Cracking | SAE J1128 Section 6.5 |
Elongation Under Load (Hot Elongation Test: 15 min / 150°C, 0.2 N/mm² Load) | 50 | % | SACO AEI DWI-QA-4007 based on ICEA T-28-562 |
Dielectric Withstand | Pass | — | SAE J1128 Section 6.4 |
Low Temperature Brittleness Point (LTBP) | max. -70 | °C | ASTM D746 |
Elongation at Break | 300 | % | SAE J1128 Section 6.3 |
Tensile Strength at Break | 2300 | psi | SAE J1128 Section 6.3 |
Value | Units | Test Method / Conditions | |
Flame Propagation Test (at 45°C) | Pass | — | SAE J1128 Section 6.6 |
Regulatory & Compliance
- Certifications & Compliance
Technical Details & Test Data
- Processing
The pre-grafted base PEXIDAN® A-3001 must be added with type CAT-012FR catalyst masterbatch in the proportion 60:40 by weight. We strongly suggest dosing the two components directly in the throat of the extruder using a gravimetric or loss-in-weight feeder. In order to prevent scorching the grafted compound and the catalyst masterbatch must be stored separately and mixed just prior to consumption.
PEXIDAN® J/T can be processed with PE single screw extruders having proper temperature control and a good mixing screw (2.5:1 ratio at leastThe following temperature profile is suggested:
Barrel Zones Head Die Celsius 154°-171°C 185°C 185°C Fahrenheit 310°-340°F 365°F 365°F These conditions may depend on the equipment being used. It is recommended using conveyors and tools shaped in order to prevent stagnation in the head. In case of prolonged shutdown, purge the extruder with LDPE.
Curing - Curing can be done by immersion in hot water at 70°-95°C, by exposure to low pressure steam, or ambient atmospheric moisture. In all cases curing time depends on wall thickness, temperature, relative humidity and quantity of wire on the reel.
Color Masterbatch - A wide range of commonly used color masterbatches based on LDPE are available. A use level of 1.5% by weight should give an acceptable color but this will be dependent upon the concentrate itself. Levels of concentrates should be kept to a minimum because they can detract from performance. It is recommended that the catalyst and color masterbatches be dried prior to usage 4-6 hours at 60°C (150°F) using a desiccant dryer.
Packaging & Availability
- Packaging Information
- The physical form of both PEXIDAN® A-3001 and CAT-012FR is free-flowing pellets, and are available in 1500-lb (680-kg) and 2000-lb (907-kg) gaylords respectively, or in 300-lb (136-kg) fiber drums.
Storage & Handling
- Storage and Handling
Due to the moisture sensitivity of PEXIDAN®, SACO AEI Polymers suggests that the following points should be considered when storing the materials:
- Ambient temperature generally not exceeding 30°C
- Avoid direct exposure to sunlight and weathering
- Once the package has been opened it is suggested that the entire contents be used.