Toray MicroPly™ EX-1541

1 of 21 products in this brand
Toray Toray MicroPly™ EX-1541 cyanate ester syntactic foam is extremely unique in the industry due to its coupling of extremely low density and good structural properties. If packed well, the material does not require pressing during cure to achieve its mechanical properties and is easily machined to shape if required. Toray MicroPly™ EX-1541 is simply packed or injected into tooling cavities and can also be extruded with the proper tooling. Toray MicroPly™ EX 1541’s inherently low dielectric/low loss performance makes it ideal for radomes, antennas, and radar transparent structures, while its cyanate ester backbone chemistry assures low moisture absorption and low outgassing. These latter two features coupled with Toray MicroPly™ EX-1541’s low isotropic CTE make it ideal for spacecraft and other dimensionally stable structures and tooling. Toray MicroPly™ EX-1541 can be accurately machined and hand-finished. Sanding and fairing is easily performed on cured Toray MicroPly™ EX-1541 and is similar to working with balsa wood. Variants from 176–384 kg/m³ (11–24 lb/ft³) (pcf) are available.

Functions: Core Material

Core Type: Thermoset Foam

Chemical Family: Cyanate Esters

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Chemical Family
Composite Materials Functions
Product Type

149°C (300°F) to 177°C (350°F) Curing Cyanate Ester Syntactic Foam

Features & Benefits

Product Highlights
  • Post curable for higher Tg (please see cure guidelines)
  • Available in multiple density versions
  • Low dielectric properties

Applications & Uses

Composites Processing Methods
Recommended Applications
  • High Temperature
  • Space & Satellite
  • Aircraft Interiors
  • Radome
  • Low dielectric/low loss core for radomes, antennas, and structures
  • Low moisture pickup and low outgassing foam core for space structures
  • Net molded foam parts
  • High temperature potting
  • Ablatives
  • High temperature tooling masters
  • High temperature tooling backup structures

Properties

Thermal Properties
ValueUnitsTest Method / Conditions
Coefficient of Thermal Expansion (CTE) 24 pcf13.2 x 10-6 (7.4 x 10-6)cm/cm/°C (in/in/°F)
Cure Temperature (with optional post cure)232 (450)°C (°F)
Typical Properties
ValueUnitsTest Method / Conditions
Cure Temperature177 (350)°C (°F)
Density176 - 384 (11 - 24)kg/m³ (lbs./ft³)
Dielectric Constant 11 & 13 pcf at 10 GHz1.32
Loss Tangent (11 & 13 pcf, 10 GHz)0.0093

Storage & Handling

Shelf Life
  • Out Life*(1): 14 days out life ≤ 21°C (70°F) and ≤ 60% RH
  • Frozen Storage Life: 6 months at ≤-18°C (≤ 0°F)

*Out Life is limit for packing of foam when decrystallized.