Products in Switches & Relays: Good Electrical Properties

VESTAKEEP® 5000 G is a high-viscosity, unreinforced polyether ether ketone suitable for injection molding and extrusion. It is a semi-crystalline polymer with superior thermal and chemical resistance. Parts made from VESTAKEEP® 5000 G have low flammability and can be processed using standard machines for thermoplastics.

SABIC's Specialties Business ULTEM™ Resin 1010 is an unreinforced amorphous polyetherimide (PEI) resin that offers a high glass transition temperature (Tg) of 217°C and improved flow. Its features include excellent mechanical, electrical, and dimensional properties up to high temperatures. The material also offers very good chemical resistance for an amorphous material and is inherently flame retardant, offering UL94 V0 and 5V ratings as well as aerospace FAR 25.853 compliance. ULTEM™ Resin 1010 is RoHS compliant, and the natural, uncolored material is halogen-free according to standards IEC 61249-2-21, IPC 4101E, and JEDEC JS709B. Compliance for colored variants needs to be checked on a case-by-case basis. The base material is transparent amber-colored but is also available in custom colors, both transparent and opaque. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

SABIC's Specialties Business EXTEM™ Resin XH1015UCL is an unreinforced amorphous thermoplastic polyimide (TPI) resin that offers a high glass transition temperature (Tg) of 267°C. It features excellent mechanical, electrical, and dimensional properties at high temperatures. The material also has good near-IR transparency and a high refractive index, making it an excellent candidate for SMT applications that require injection moldable optical lenses and connectors. The material is RoHS compliant, and the natural, uncolored material is halogen-free according to IEC 61249-2-21, IPC 4101E, and JEDEC JS709B standards. Compliance for colored variants needs to be checked on a case-by-case basis. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

SABIC's Specialties Business LNP THERMOCOMP OFC08 compound is based on Polyphenylene sulfide (PPS) resin containing 40% glass fiber. Added features of this grade include: High Modulus and Strength, Good Impact Strength and Ductility, Excellent Heat and Chemical Resistance, Good Electrical properties and Inherently Flame-Retardant. It is also an Easy Flow grade with Good Flash Control. Applications of this grade include electric and electronic components, and various parts requiring high strength and high heat resistant. This product does not contain PFAS intentionally added during SHPP’s manufacturing process and are not expected to contain unintentional PFAS impurities. Each user is responsible for evaluating the presence of unintentional PFAS impurities.

DAP K31/6220 is a versatile diallyl iso-phthalate molding compound, filled with short glass fibers and supplied in granular form. This compound offers excellent heat resistance and is suitable for a wide range of applications. It is easy to work with, pouring easily and allowing for preforming. Additionally, it molds readily using standard compression, transfer, or injection equipment. One notable feature of K31/6220 is its FDA approval for direct food contact use, making it a reliable choice for applications in the food industry where heat resistance and safety standards are essential.

DAP D44/6160 is a mineral-filled, special-purpose diallyl ortho-phthalate molding compound supplied in a free-flowing granular form. It can be easily molded using compression, transfer, or injection equipment and can be readily preformed. It surpasses all mineral compounds available today in terms of mechanical and electrical properties. It boasts extremely low water absorption, high dielectric strength, and a low dissipation factor, along with high tensile strength, exceptional arc resistance, and excellent resistance to high temperatures.

DAP K77/6220F is a high-quality diallyl iso-phthalate molding compound that combines short glass fibers and flame retardant properties. Supplied in granular form, it is designed for ease of use in molding applications. This compound has excellent flow characteristics, making it easy to pour and mold in standard compression, transfer, or injection equipment. Its flame retardant properties make it suitable for applications where fire resistance is a critical factor, such as in the production of components for fire safety equipment or other high-temperature environments.

DAP K66/6230F is a versatile diallyl iso-phthalate molding compound that incorporates long glass fibers for enhanced strength and flame retardant properties. Supplied in flake form, it is designed for ease of use in molding applications. This compound can be readily preformed and molds easily using standard compression or transfer equipment, making it a flexible choice for various applications. Notably, it has passed NASA outgassing tests, indicating its suitability for applications with stringent outgassing requirements, particularly in industries like aerospace where such standards are critical.

DAP 306 is a general-purpose diallyl ortho-phthalate molding compound filled with Orlon and supplied in flake form. It is suitable for a variety of applications, including switches, terminals, insulators, cups, cases, and other components that require strength as well as chemical and moisture resistance. It can also be used for the encapsulation of electrical and electronic components.

DAP K61/6230 is a general-purpose diallyl iso-phthalate molding compound that contains long-glass fiber fillers. It is supplied in flake form, making it suitable for various molding applications. This compound can be preformed and easily molded using standard compression and transfer equipment. It offers good moldability and is designed to meet the requirements of general-purpose molding applications where a balance of mechanical strength and ease of processing is essential.

Excelene 4980 are crosslinkable elastomeric polyolefin compounds designed for high temperature applications requiring a balance of mechanical properties, electrical properties, thermal stability, and performance.

Hot punching general-purpose phenolic grade. Mechanical properties approach those of NP610 with improved electrical properties and moisture resistance. NP611 meets the requirements of IEC60893-3-4-PF CP 201.

NP613 is constructed from electrical grade of kraft paper and a specially modified epoxy resin system. It is designed to be used in tap changers, coil support plates and terminal panels for transformers and their accessories.

Paper phenolic grade with better electrical properties than NP612. NP625 requires slightly more heat to shear and punch than NP612. Certification to IEC standard is pending.

Hot punching grade with excellent electrical properties and low moisture absorption. Major application is for punched parts for switches and other insulation applications requiring high electrical strength in applications where either moisture is present or in areas of high humidity.

Room temperature punching and shearing grade up to 0.125″ thick. NP615 is more flexible with lower mechanical properties than NP611. NP615 is produced with high resin content melamine impregnated surfaces to give the resulting laminate better arc resistance. Intended for applications where electrical and moisture requirements are secondary.

Low cost room temperature punching grade with mechanical and electrical properties similar to NP612. This version is made with pigment cover plies on the surface.

NP630 is a fine machining grade with excellent electrical properties and moisture resistance. It has low cold flow with good dimensional stability.

Woven glass fabric, melamine resin laminate. NP509 is very hard, flame resistant, machining grade with excellent electrical properties in high humidity conditions. NP509 has high physical strength and excellent arc resistance. Meets MIL-I-24768/1 type GME, MIL-I-24768/8 type GMG and IEC 60893-3-3-MF GC 201.

Room temperature punching and shearing paper phenolic grade up to .125" thick. NP612 is more flexible with lower mechanical properties than NP611, and is intended for applications where electrical and moisture requirements are of secondary importance. NP612 meets the requirements of MIL-I-24768/20.

NP643 is constructed from an electrical grade kraft paper and a high temperature specially modified epoxy resin system. It is designed to be used in tap changers, coil support plates and terminal panels for transformers and their accessories.

NP629 is a paper-phenolic high-pressure laminate and intended primarily for mechanical applications, but is suitable for electrical applications as well. The electrical properties are not quite as good as those of NP630. Certification to IEC standard is pending.

Plenco® 03509 is a mineral and flock filled phenolic molding compound offering excellent electrical properties, dimensional stability, and improved heat resistance. UL recognized under component file E40654. 03509 is available in black or brown.

CS series™ XPF0100S is a cross-linked polystyrene in highly spherical fine powder form. These cross-linked polystyrene particle materials exhibit high clarity, hardness, heat resistance and dimensional stability. CS Series™ cross-linked polystyrene materials are manufactured using TWO H Chem Ltd. Proprietary process technology.

RT610 is a paper phenolic tube with fair electrical properties in dry conditions. It has good impact, tensile and compressive strength. Typical Applications are in switchboards, relays and other parts that require good machining characteristics. RT610 also complies with MIL-I-24768/12, Type PBM, ASTM D709 Type I Grade X and IEC-61212-3-1 PF CP 21.

Plenco® 03303 is a mineral and flock-filled phenolic molding compound offering excellent electrical insulating properties. UL recognized under file E40654. 03303 is available in black.

Grade RT509 has good electrical properties under humid conditions and excellent arc resistance. Typical applications include fuse tubes and switchboard insulation. RT509 also complies with MIL-I-24768/1, Type GME and ASTM D709 Type IV Grade G-9 and IEC 61212-3-1-MFGC 21.

Plenco® 00714 is a melamine-phenolic copolymer molding compound, offering excellent arc resistance and comparative track index values. UL recognized under component file E40654. 00714 is available in brown. 00714 was qualified under military specification MIL-M-14 (superseded by ASTM D-5948) Type CMG and batches can, if requested and paid for, be tested for certification to the standard.

RT505 has good electrical properties under humid conditions and has excellent arc resistance. Typical applications include fuse tubes and naval switchboard insulation. RT505 also complies with MIL-I-24768/8, Type GMG and ASTM D709 Type IV Grade G-5.

Warm punching, composite grade with woven glass covers for improved flexural, tensile and impact strength. It has better electrical properties and higher mechanical strength than NP611.

Plenco® 00755 is a melamine-phenolic copolymer molding compound offering excellent electrical and flame resistant properties. UL recognized under component file E40654. 00755 is available only in brown. 00755 was qualified under military specification MIL-M-14 (superseded by ASTM D-5948) TYPE CMG and batches can, if requested and paid for, be tested for certification to the standard.

Plenco® 07552 is a glass fiber reinforced novolac phenolic molding compound, exhibiting superior dimensional stability, good impact strength, and good electrical properties. Type ASTM 5948 MFH. UL recognized under component file E40654. 07552 is available in black.

RT509F has good electrical properties under humid conditions and excellent arc resistance. The “F” version is made from a fine weave fabric. Typical applications include fuse tubes and switchboard insulation. RT509F also complies with MIL-I-24768/1, Type GME and ASTM D709 Type IV Grade G-9 and IEC 61212-3-1-MFGC 21.

RT505F has good electrical properties under humid conditions and has excellent arc resistance. The “F” version is made from a fine weave fabric. Typical applications include fuse tubes and naval switchboard insulation. RT505F also complies with MIL-I-24768/8, Type GMG and ASTM D709 Type IV Grade G-5.

Next PPS PPSG40-02BK is Polyphenylene Sulfide Glass Fiber Reinforced Black Compound.

Ziadur® is already used in the automotive, E&E, construction and consumer goods industry, the recyclates / ZIA compounds from MKV offer a real alternative to virgin material.