Products in Advanced Materials: Prepreg

P25N consist of a polyimide resin system suitable for military, commercial or industrial electronic applications requiring superior performance and the utmost in thermal properties. These products utilize a polyimide and thermoplastic blend resin, fully cured without the use of Methylenedianiline (MDA). This results in a polymer with a high Tg without the characteristic difficulties of brittleness and low initial bond strength associated with traditional thermoset polyimides.

NMG Composites CPT-6K is an intermediate material of a composite material, which is made of carbon fiber yarn, resin matrix, release paper and other materials through coating, hot pressing, cooling, laminating, coiling and other processes, also known as carbon fiber prepreg with Plain woven, 6K Conbon fiber Prepreg.

Renegade Materials Corporation AFR-PE-4 Polyimide produces thousands of pounds of polyimide prepregs for flight hardware every month with a perfect quality and delivery record! Renegade Materials' high temperature prepregs and adhesives are powered by next generation polyimide resin technology. As the largest production supplier of polyimide composite materials in the world, we are the industry's most-trusted commercial source for AFR-PE-4 and other aerospace grade polyimide materials. Renegade Materials is the exclusive supplier of prepregs made with proprietary RM-1100 polyimide resin technology offering the highest temperature polymeric solution for commercial and military engine/aircraft applications up to 700°F. Renegade Materials is also the exclusive supplier of prepregs made with patented MVK-14M FreeFormTM, a polyimide prepreg used in global commercial aircraft applications up to 550°F.

Renegade Materials Corporation RM-1066 Polyimide produces thousands of pounds of polyimide prepregs for flight hardware every month with a perfect quality and delivery record! Renegade Materials' high temperature prepregs and adhesives are powered by next generation polyimide resin technology. As the largest production supplier of polyimide composite materials in the world, we are the industry's most-trusted commercial source for AFR-PE-4 and other aerospace grade polyimide materials. Renegade Materials is the exclusive supplier of prepregs made with proprietary RM-1100 polyimide resin technology offering the highest temperature polymeric solution for commercial and military engine/aircraft applications up to 700°F. Renegade Materials is also the exclusive supplier of prepregs made with patented MVK-14M FreeFormTM, a polyimide prepreg used in global commercial aircraft applications up to 550°F.

EF 13 are highly toughened High Tg prepregs that can be cured with autoclave and used in extreme applications. The highest glass transition temperature reached with epoxy products.

PSR133 is a high performance phenolic resin available in neat resin and prepreg form. Prepregs manufactured with PSR 133 meet the stringent requirements of MIL-R-9299C, Grade B. PSR133 is the most cost effective phenolic available and offers excellent char yield for carbon/carbon applications and does not exhibit micro-cracking in high modulus composite structures.

FR408 low dielectric constant (Dk) and low dissipation factor (Df) make it an ideal candidate for broadband circuit designs requiring faster signal speeds or improved signal integrity. FR408 is compatible with most FR-4 processes. This feature allows the use of FR408 without adding complexity to current fabrication techniques.

APCM DA 4518U is a tough, versatile, modified epoxy resin system that cures at 250°F to 350°F. DA4518U can be supplied as a prepreg tape coated on unidirectional graphite.

PRF Composite Materials RP549 is a highly toughened modified epoxy prepreg that has been specially formulated for the production of components requiring high mechanical properties and good impact resistance, particularly those exposed to elevated temperatures. This new system has an >200°C Tg following the 180°C cure cycle, and provides excellent mechanical properties in tensile, ILS and flexural strength. RP549 is now in manufacture on a range of our high quality woven fabrics.

AX-4270 is Structural Epoxy Aramid Prepreg.

AX-4112T is a High Performance, Toughened Epoxy Aramid Prepreg.

NMG Composites CPP-12K is an intermediate material of a composite material, which is made of carbon fiber yarn, resin matrix, release paper and other materials through coating, hot pressing, cooling, laminating, coiling and other processes, also known as carbon fiber prepreg with Plain woven, 3K Conbon fiber Prepreg.

AX-4300 is a High Temperature Phenolic Laminating Aramid Prepreg.

PRF Composite Materials RP522 is made up of Woven fabrics which is used for General and Industrial Purpose.

APCM DA 4080 is 200°F cure modified epoxy prepreg system which can be prepreged on fiberglass fabric, woven Kevlar, or other woven fabrics. In addition to their low temperature cure capabilities, DA 4080 prepregs have excellent flow to allow for vacuum bag cure conditions. DA 4080 is a one sided pre-impregnated system yielding a single sided tack material. DA 4082 is the same system except that both sides of the fabric are coated yielding a double sided tack material. Both prepregs can be used for laminating and honeycomb sandwich construction.

I-Speed® laminate and prepreg products are manufactured with Isolas' patentable high performance multi-functional resin system, reinforced with electrical grade (E-glass) glass fabric. This system delivers a 15% improvement in Z-axis expansion and offers 25% more electrical bandwidth (lower loss) than competitive products in this space. These properties coupled with superior moisture resistance at reflow, result in a product that bridges the gap from both a thermal and electrical perspective. The I-Speed® resin system is laser fluorescing and UV blocking for maximum compatibility with Automated Optical Inspection (AOI) systems, optical positioning systems and photo imageable solder mask imaging.

APCM DA 4082 is 200°F cure modified epoxy prepreg system which can be prepreged on fiberglass fabric, woven Kevlar, or other woven fabrics. In addition to their low temperature cure capabilities, DA 4080 prepregs have excellent flow to allow for vacuum bag cure conditions. DA 4080 is a one sided pre-impregnated system yielding a single sided tack material. DA 4082 is the same system except that both sides of the fabric are coated yielding a double sided tack material. Both prepregs can be used for laminating and honeycomb sandwich construction.

APCM DA 4092 is modified epoxy pre-impregnated system which can cure at 250°F (121°C) for one hour. DA 4090 | DA 4092 can be supplied on any commercially available glass, Kevlar, or graphite fabric. DA 4090 is a one sided pre-impregnated fabric yielding a single sided tack material. DA 4092 is the same system where both sides of the fabric are pre-impregnated yielding a double sided tack material. Both prepreg systems can be used for laminating and honeycomb sandwich construction.

AX-4230 is a Flame Retardant, Modified Polyester Aramid Prepreg.

CPP-3K is Plain weave carbon fiber prepreg 3K. The intermediate material of a composite material, which is made of carbon fiber yarn, resin matrix, release paper and other materials through coating, hot pressing, cooling, laminating, coiling and other processes, also known as carbon fiber prepreg. Products are widely used in fishing tackle, sports equipment, pressure vessels, sporting goods, aerospace and other fields, and are also important military products.

APCM DA 4518 E-Glass is a modified epoxy system coated on heavy weight unidirectional E-Glass fibers. This product is designed to build excellent unidirectional strength using a minimum number of plies. DA 4518/E-Glass Uni also features extended room temperature out time and service temperatures to 300°F.

EF 14 are Flame Retardant, Highly Toughness and high energy transfer and applied in ballistic, Hard Body Armor.

APCM DA 4090 is modified epoxy pre-impregnated system which can cure at 250°F (121°C) for one hour. DA 4090 | DA 4092 can be supplied on any commercially available glass, Kevlar, or graphite fabric. DA 4090 is a one sided pre-impregnated fabric yielding a single sided tack material. DA 4092 is the same system where both sides of the fabric are pre-impregnated yielding a double sided tack material. Both prepreg systems can be used for laminating and honeycomb sandwich construction.

NMG Composites CPU-12K is an intermediate material of a composite material, which is made of carbon fiber yarn, resin matrix, release paper and other materials through coating, hot pressing, cooling, laminating, coiling and other processes, also known as carbon fiber prepreg with Plain woven, Unidirectional 12K Conbon fiber Prepreg.

APCM DA 409U/G35-150 is a tough, versatile, modified epoxy resin prepreg that cures at 250°F, a standard modulus 150 g/m2 carbon prepreg tape which can also be supplied as a 200g/m2 or a 300 g/m2 prepreg.

Park’s E-722 is a modified 350°F cure epoxy system with excellent processing characteristics for vacuum bag, press, and autoclave molding.

PRF Composite Materials RP542-1 is a controlled flow, tough epoxy prepreg system formulated for the manufacture of high performance structural composite parts requiring very good impact strength properties. The system has been formulated for a medium temperature cure of 80 - 120°C under vacuum or autoclave pressure and is also suitable for press molding. Fully cured, this system has a dry service temperature capability up to 120°C. The component surface finish with this system is excellent. The tack level of this system can be adjusted to meet the constructor’s individual requirements and will be retained for up to 40 days at 22°C making this system suitable for the manufacture of large composite components. RP-542-1 can be supplied on most of the vast range of PRF reinforcement materials in widths up to 1350 mm wide.

370HR laminates and prepregs, deigned by Polyclad, are made using a patented high performance 180°C Tg FR-4 multifunctional epoxy resin system that is designed for multilayer Printed Wiring Board (PWB) applications where maximum thermal performance and reliability are required. We manufacture 370HR laminates and prepregs with high quality E-glass glass fabric for superior Conductive Anodic Filament (CAF) resistance. 370HR provides superior thermal performance with low Coefficient of Thermal Expansion (CTE) and the mechanical, chemical and moisture resistance properties that equal or exceed the performance of traditional FR-4 materials. 370HR is used in thousands of PWB designs and has proven to be best in class for thermal reliability, CAF performance, ease of processing and proven performance on sequential lamination designs.

AX-4151 is a Modified PVB Phenolic Aramid Prepreg.

AX-4110 is a Toughened, Flame Retardant Epoxy Aramid Prepreg.

I-Tera MT40 is suitable for many of today’s high speed digital and RF/microwave printed circuit designs. I-Tera MT40 features a dielectric constant (Dk) that is stable between - 55°C and +125°C up to W-band frequencies. In addition, I-Tera MT40 offers a lower dissipation factor (Df) of 0.0031 making it a cost effective alternative to PTFE and other commercial microwave and high-speed digital laminate materials. I-Tera MT40 laminate materials are currently being offered in both laminate and prepreg form in typical thicknesses and standard panel sizes. This provides a complete materials solution package for high-speed digital multilayer, hybrid, RF/microwave, multilayer and double-sided printed circuit designs. I-Tera MT40 does not require any special through hole treatments commonly needed when processing PTFE-based laminate materials.

PRF Composite Materials RP542-4 is a controlled flow, toughened epoxy prepreg system formulated for the manufacture of high performance structural composite parts requiring very good impact strength properties. The system has been formulated for a medium temperature cure of 80 - 120°C under vacuum or autoclave pressure and is also suitable for press molding. Fully cured, this system has a dry service temperature capability up to 120°C. The component surface finish with this system is excellent. The tack level of this system has been optimized to meet the constructor’s requirements and will be retained for up to 60 days at 20°C making this system suitable for the manufacture of large composite components. RP-542-4 can be supplied on most of the vast range of PRF reinforcement materials in widths up to 1350 mm wide.

APCM DA 409U/S2-glass is a tough, versatile, modified epoxy resin prepreg that cures at 250ºF. The S-2 glass is a Zentron High Strength fiber. Standard weight is 260g/m2 with a 38% resin content. Other weights and resin contents available upon request.

APCM DA 4517 is an epoxy prepreg designed for a temperature range of -67°F (-55°C) to 350°F (177°C), with a cure of 180°F (82°C) for three hour. Shorter cures times are available at higher temperatures. The system is designed to be post cured if the higher temperature service range is required.

185HR laminate and prepreg materials are manufactured using Isola’s patented technology, reinforced with electrical grade (E-glass) glass fabric. This system delivers a 340°C decomposition temperature, a lower Z-axis expansion and offers lower loss compared to competitive products in this space. The 185HR system is also laser fluorescing and UV blocking for maximum compatibility with Automated Optical Inspection (AOI) systems, optical positioning systems and phot imageable solder mask imaging.

FR408HR laminate and prepreg products are manufactured with Isola’s patented high performance multifunctional resin system, reinforced with electrical grade (E-glass) glass fabric. This system delivers a 30% improvement in Z-axis expansion and offers 25% more electrical bandwidth (lower loss) than competitive products in this space. These properties coupled with superior moisture resistance at reflow, result in a product that bridges the gap from both a thermal and electrical perspective. The FR408HR system is also laser fluorescing and UV blocking for maximum compatibility with Automated Optical Inspection (AOI) systems, optical positioning systems and photo-imageable solder mask imaging.