Products in Core Materials: Compression Molding

ROHACELL® Triple F in-mold foamed (IMF) cores enable cost-effective production of intricate three-dimensional cores for high-volume serial production of FRP composites. They help reduce waste, manual labor, and cycle times, potentially lowering the cost per part. Additionally, ROHACELL® Triple F reduces resin uptake, leading to decreased resin costs and lighter parts.

ROHACELL® S is a closed-cell rigid foam created using polymethacrylimide (PMI) chemistry, and it is entirely free of CFCs. This foam is self-extinguishing, meaning it has fire-resistant properties. It is well-suited for various applications, including use in rail vehicles, watercraft, and the aerospace industry, where fire safety is a critical consideration.

ROHACELL® A is a closed-cell rigid foam crafted from polymethacrylimide (PMI) chemistry. Notably, it is entirely devoid of CFCs, aligning with environmental considerations. Engineered with precision, ROHACELL® A foam is tailored to meet the rigorous standards of the aerospace industry. It offers versatility in aerospace applications, supporting both prepreg processing and vacuum infusion across various pressure and temperature ranges.

ROHACELL® SL foam cores exhibit exceptional mechanical strength, particularly under tensile loads, and high tenacity. These characteristics make it an excellent choice for applications subjected to significant dynamic mechanical loads. A ROHACELL® sandwich can provide the solution for achieving goals like excellent bending stiffness and strength, stabilizing thin FRP sheets against external forces, or creating complex 3-D geometries with minimal effort.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

High Density Foam Board. A high-quality, cost-effective closed-cell PVC foam specially formulated to provide high physical properties. Engineered to be easy to work with, be weatherproof and deliver good insulation properties, Additionally, it has superior fire behavior.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

BALSASUD® Core is the finest end-grain balsa wood core material in the market, ideal for sandwich construction. It has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). It is an all-natural and renewable resource coming from Ecuador. It has exceptional fatigue and impact resistance properties. And it provides phenomenal sound and thermal insulation. In addition, it is a natural fire-retardant material.

BALSASUD® Core is the finest end-grain balsa wood core material in the market, ideal for sandwich construction. It has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). It is an all-natural and renewable resource coming from Ecuador. It has exceptional fatigue and impact resistance properties. And it provides phenomenal sound and thermal insulation. In addition, it is a natural fire-retardant material.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion. Resistance to fatigue is superior, as well as its chemically stability and UV resistance. Water absorption is minimal. CoreLite PET can handle processing temperatures up to 150 °C (302 °F) . During high temperature processing it is thermally stable and no outgassing or expansion after postcure occurs. In the event of fire, no toxic gasses are generated.

Our end-grain balsa wood core material has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). BALSASUD Core is approved by DNV GL and Lloyd's Register.

BALSASUD® Core is the finest end-grain balsa wood core material in the market, ideal for sandwich construction. It has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). It is an all-natural and renewable resource coming from Ecuador. It has exceptional fatigue and impact resistance properties. And it provides phenomenal sound and thermal insulation. In addition, it is a natural fire-retardant material.

Cel Components S.R.L. Pet W FR-GFR70 is a polyethylene ter based fire retardant structural foam cores. Pet Foam is a thermoplastic core material suitable for a variety of sandwich applications to increase performance and reduce weight. It is used in sandwich panel applications in railway wagons and in shipyards and for wind power applications. It is easy to work with and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and pressing.

CELLOMER® PELLETS 3000 is a hot-pressing or injection foaming boards featuring anti-slippage and elasticity. Having adjustable stiffness when mixed with MCC’s other special high polymer materials.

AIREX® PXw is a closed-cell, fiber reinforced polymer foam panel with a special formulation and very high mechanical properties. The sophisticated manufacturing process evenly distributes continuous glass fibers with woven fabrics throughout the foam. This generates a product with enhanced mechanical properties in flexure (bending), allowing it to be used with or without face sheets.AIREX® PXw is dimensionally stable, does not lose strength when wet, and is resistant to chemicals and high emperatures. It is ideally suited as a material for static applications requiring high stiffness or as a replacement for wood and plywood.

CELLOMER® PELLETS 2100 D is a hot-pressing or injection foaming boards featuring anti-slippage and elasticity. Having adjustable stiffness when mixed with MCC’s other special high polymer materials.

Cel Components S.R.L. Pet/W GR200 is a polyethylene ter based structural foam cores. It is made from 100% post-consumer PET. Pet Foam is a thermoplastic core material suitable for a variety of sandwich applications to increase performance and reduce weight. It is used in sandwich panel applications in railway wagons and in shipyards and for wind power applications. It is easy to work with and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and pressing.

AIREX® T92 is a closed-cell, thermoplastic and recyclable polymer foam with very good mechanical properties and an outstanding price / performance ratio. It has an extraordinary resistance to fatigue, is chemically stable and has negligible water absorption. It is thermally stable during high temperature processing and post curing without after expansion or out-gassing. T92 is designed for easy use with all resin systems and processing technologies. AIREX® T92 is ideally suited as a core material for a wide variety of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated temperatures during manufacturing

Cel Components S.R.L. Pet Foam T90.150 is a closed-cell, thermoplastic and recyclable polymer foam with excellent fire, smoke & toxicity (FST) properties. It has very good mechanical properties and an extraordinary resistance to fatigue, is chemically stable, UV-resistant and has negligible water absorption. It is thermally stable during high temperature processing and post curing. Pet Foam T90.150 is designed for easy use with all resin systems and processing technologies. Pet Foam T90.150 is the ideal core material for structural sandwich applications requiring high fire resistance.

Cel Components S.R.L. Pet W FR-FR150 is a polyethylene ter based fire retardant structural foam cores. Pet Foam is a thermoplastic core material suitable for a variety of sandwich applications to increase performance and reduce weight. It is used in sandwich panel applications in railway wagons and in shipyards and for wind power applications. It is easy to work with and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and pressing.

Cel Components S.R.L. Pet/W GR80 is a polyethylene ter based structural foam cores. It is made from 100% post-consumer PET. Pet Foam is a thermoplastic core material suitable for a variety of sandwich applications to increase performance and reduce weight. It is used in sandwich panel applications in railway wagons and in shipyards and for wind power applications. It is easy to work with and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and pressing.

Cel Components S.R.L. Pet/W GR150 is a polyethylene ter based structural foam cores. It is made from 100% post-consumer PET. Pet Foam is a thermoplastic core material suitable for a variety of sandwich applications to increase performance and reduce weight. It is used in sandwich panel applications in railway wagons and in shipyards and for wind power applications. It is easy to work with and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and pressing.

Teccore® TG120 creates additional stiffness in advanced composite panels at lower weight and cost. A panel density of 0.9 g/cm2 can be achieved. By replacing carbon (prepreg) content, Lantor Teccore reduces the environmental impact of carbon composites up to 40% CO2 eq. emission and energy used. Teccore has a nonwoven base made from recycled bottles and resin bonded microspheres to build up low weight volume. Lantor Teccore helps to reduce the fiber print in composite parts and makes painting much easier.

Cel Components S.R.L. Pet Foam T90.60 is a closed-cell, thermoplastic and recyclable polymer foam with excellent fire, smoke & toxicity (FST) properties. It has very good mechanical properties and an extraordinary resistance to fatigue, is chemically stable, UV-resistant and has negligible water absorption. It is thermally stable during high temperature processing and post curing. Pet Foam T90.60 is designed for easy use with all resin systems and processing technologies. Pet Foam T90.60 is the ideal core material for structural sandwich applications requiring high fire resistance.

CELLAMP® PELLETS 5100 is for producing foaming boards with damping properties, which yield the best efficiency between -10°C and room temperature.

CELLAMP® FOAM M5010 is a foamed board with outstanding Damping Properties that is geared for thermoforming and post-processed.

AIREX® T10 is a closed-cell, thermoplastic and recyclable polymer foam with a very homogeneous cell structure, high mechanical properties and an outstanding price / performance ratio. It has an extraordinary resistance to fatigue, is chemically stable and has negligible water absorption. It is thermally stable during high temperature processing and post curing. T10 is designed for easy use with all resin systems and processing technologies. AIREX® T10 is ideally suited for high volume applications of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated temperatures during manufacturing.

CELLAMP® FOAM M5130 is a foamed board with outstanding Damping Properties that is geared for thermoforming and post-processed.

Cel Components S.R.L. Pet/W GR115 is a polyethylene ter based structural foam cores. It is made from 100% post-consumer PET. Pet Foam is a thermoplastic core material suitable for a variety of sandwich applications to increase performance and reduce weight. It is used in sandwich panel applications in railway wagons and in shipyards and for wind power applications. It is easy to work with and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and pressing.

Teccore® TG180HP creates additional stiffness in advanced composite panels at lower weight and cost. A panel density of 0.9 g/cm2 can be achieved. By replacing carbon (prepreg) content, Lantor Teccore reduces the environmental impact of carbon composites up to 40% CO2 eq. emission and energy used. Teccore has a nonwoven base made from recycled bottles and resin bonded microspheres to build up low weight volume. Lantor Teccore helps to reduce the fiber print in composite parts and makes painting much easier.

Cel Components S.R.L. Pet Foam T90.210 is a closed-cell, thermoplastic and recyclable polymer foam with excellent fire, smoke & toxicity (FST) properties. It has very good mechanical properties and an extraordinary resistance to fatigue, is chemically stable, UV-resistant and has negligible water absorption. It is thermally stable during high temperature processing and post curing. Pet Foam T90.210 is designed for easy use with all resin systems and processing technologies. Pet Foam T90.210 is the ideal core material for structural sandwich applications requiring high fire resistance.

Plascore PP Polypropylene Honeycomb PP1-5.0-N1-8 exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable. PP polypropylene honeycomb is supplied with or without a non-woven polyester veil for better bonding. It is also supplied with or without a film barrier under the polyester veil to limit the amount of resin consumption.

CELLAMP® FOAM M5110 is a foamed board with outstanding Damping Properties that is geared for thermoforming and post-processed.