Products in Core Materials: Prepreg Processing

ROHACELL® S is a closed-cell rigid foam created using polymethacrylimide (PMI) chemistry, and it is entirely free of CFCs. This foam is self-extinguishing, meaning it has fire-resistant properties. It is well-suited for various applications, including use in rail vehicles, watercraft, and the aerospace industry, where fire safety is a critical consideration.

ROHACELL® IG-F structural foam is a closed-cell rigid foam crafted using polymethacrylimide (PMI) chemistry and is entirely free of CFCs. As an "industrial grade" foam, ROHACELL® IG-F represents the standard product within their range of rigid foam offerings. This versatile foam is well-suited for a diverse range of applications in sectors such as automotive, medical, and various industrial applications, making it a reliable choice for a broad array of purposes.

ROHACELL® A is a closed-cell rigid foam crafted from polymethacrylimide (PMI) chemistry. Notably, it is entirely devoid of CFCs, aligning with environmental considerations. Engineered with precision, ROHACELL® A foam is tailored to meet the rigorous standards of the aerospace industry. It offers versatility in aerospace applications, supporting both prepreg processing and vacuum infusion across various pressure and temperature ranges.

ROHACELL® HF is an advanced closed-cell rigid foam, rooted in polymethacrylimide (PMI) chemistry and entirely devoid of CFCs. This foam is uniquely suited for antenna applications due to its exceptional characteristics. Notably, ROHACELL® HF boasts remarkably low dielectric constants and excellent transmission properties at high frequencies, making it an ideal choice for applications requiring precise and efficient electromagnetic performance in the realm of antennas.

CoreLite PVC is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC F 130 is a closed-cell foam core material engineered for high toughness and tremendous impact resistance, delivering unmatched performance in shock absorbing structures. CoreLite PVC F series has excellent shear elongation properties. It is cold formable and also thermoformable. Compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many high performance, lightweight composite applications.

CoreLite PVC R 40 is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It consists of multiple PVC foam strips fused together, in an effort to recycle the foam strips. It is compatible with multiple resins and adhesives. This product is self-extinguishing when in contact with fire. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

CoreLite PVC F 80 is a closed-cell foam core material engineered for high toughness and tremendous impact resistance, delivering unmatched performance in shock absorbing structures. CoreLite PVC F series has excellent shear elongation properties. It is cold formable and also thermoformable. Compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many high performance, lightweight composite applications.

CoreLite PVC R 80 is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It consists of multiple PVC foam strips fused together, in an effort to recycle the foam strips. It is compatible with multiple resins and adhesives. This product is self-extinguishing when in contact with fire. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC HT (High Temperature) is a closed-cell, cross-linked polymer PVC foam formulated for resistance to high temperatures, durability, rigidity and strength. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications that will be exposed to high temperatures.

CoreLite PVC HT (High Temperature) is a closed-cell, cross-linked polymer PVC foam formulated for resistance to high temperatures, durability, rigidity and strength. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications that will be exposed to high temperatures.

BALSASUD® Core is the finest end-grain balsa wood core material in the market, ideal for sandwich construction. It has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). It is an all-natural and renewable resource coming from Ecuador. It has exceptional fatigue and impact resistance properties. And it provides phenomenal sound and thermal insulation. In addition, it is a natural fire-retardant material.

CoreLite PVC F 60 is a closed-cell foam core material engineered for high toughness and tremendous impact resistance, delivering unmatched performance in shock absorbing structures. CoreLite PVC F series has excellent shear elongation properties. It is cold formable and also thermoformable. Compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many high performance, lightweight composite applications.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion.

CoreLite PVC is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC R 130 is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It consists of multiple PVC foam strips fused together, in an effort to recycle the foam strips. It is compatible with multiple resins and adhesives. This product is self-extinguishing when in contact with fire. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

High Density Foam Board. A high-quality, cost-effective closed-cell PVC foam specially formulated to provide high physical properties. Engineered to be easy to work with, be weatherproof and deliver good insulation properties, Additionally, it has superior fire behavior.

CoreLite PET is a cost-effective, closed-cell PET foam specially formulated to provide high mechanical properties. It is a 100% recyclable polymer foam with excellent performance. Engineered to meet the physical demands needed in high performance applications, including carrying static and dynamic loads. CoreLite PET can be used as a replacement for PVC and Honeycomb. It possesses excellent laminate-to-core bonding adhesion. Resistance to fatigue is superior, as well as its chemically stability and UV resistance. Water absorption is minimal. CoreLite PET can handle processing temperatures up to 150 °C (302 °F) . During high temperature processing it is thermally stable and no outgassing or expansion after postcure occurs. In the event of fire, no toxic gasses are generated.

CoreLite PVC R 100 is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It consists of multiple PVC foam strips fused together, in an effort to recycle the foam strips. It is compatible with multiple resins and adhesives. This product is self-extinguishing when in contact with fire. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC R 60 is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It consists of multiple PVC foam strips fused together, in an effort to recycle the foam strips. It is compatible with multiple resins and adhesives. This product is self-extinguishing when in contact with fire. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC is a universal closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC F 100 is a closed-cell foam core material engineered for high toughness and tremendous impact resistance, delivering unmatched performance in shock absorbing structures. CoreLite PVC F series has excellent shear elongation properties. It is cold formable and also thermoformable. Compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many high performance, lightweight composite applications.

BALSASUD® Core is the finest end-grain balsa wood core material in the market, ideal for sandwich construction. It has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). It is an all-natural and renewable resource coming from Ecuador. It has exceptional fatigue and impact resistance properties. And it provides phenomenal sound and thermal insulation. In addition, it is a natural fire-retardant material.

BALSASUD® Core is the finest end-grain balsa wood core material in the market, ideal for sandwich construction. It has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). It is an all-natural and renewable resource coming from Ecuador. It has exceptional fatigue and impact resistance properties. And it provides phenomenal sound and thermal insulation. In addition, it is a natural fire-retardant material.

Our end-grain balsa wood core material has remarkable physical properties, starting with its outstanding strength-to-weight ratios (high shear and compression strength). BALSASUD Core is approved by DNV GL and Lloyd's Register.

CoreLite PVC is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

CoreLite PVC is a closed-cell, cross-linked polymer PVC foam formulated for durability, strength, and high processing temperatures. It is compatible with multiple resins and adhesives. It has a very low water absorption rate and excellent chemical resistance. Ideal for many lightweight composite applications.

Divinycell HP has been developed to meet demands in high temperature systems, and low temperature prepreg systems. The unique IPN chemical structure, yields impressive mechanical performance to a low weight. Divinycell HP´s elevated temperature performance also extends to its ‘in service’ life as it will retain a high percentage of its mechanical properties despite exposure to high ambient temperatures. It offers high properties in all significant areas including mechanical performance, elongation to break, ductility, adhesion/peel strength, fracture toughness and dimensional stability. Other key features of Divinycell HP include excellent chemical resistance, low water absorption and good thermal/acoustic insulation.

Divinycell HP has been developed to meet demands in high temperature systems, and low temperature prepreg systems. The unique IPN chemical structure, yields impressive mechanical performance to a low weight. Divinycell HP´s elevated temperature performance also extends to its ‘in service’ life as it will retain a high percentage of its mechanical properties despite exposure to high ambient temperatures. It offers high properties in all significant areas including mechanical performance, elongation to break, ductility, adhesion/peel strength, fracture toughness and dimensional stability. Other key features of Divinycell HP include excellent chemical resistance, low water absorption and good thermal/acoustic insulation.

AIREX® T92 is a closed-cell, thermoplastic and recyclable polymer foam with very good mechanical properties and an outstanding price / performance ratio. It has an extraordinary resistance to fatigue, is chemically stable and has negligible water absorption. It is thermally stable during high temperature processing and post curing without after expansion or out-gassing. T92 is designed for easy use with all resin systems and processing technologies. AIREX® T92 is ideally suited as a core material for a wide variety of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated temperatures during manufacturing

Toray Toray MicroPly™ TCF4001 cyanate ester syntactic foam is unique in the industry due to its combination of low density and good structural properties. The material does not require pressure during cure to achieve its mechanical properties, and can be machined to shape if required. Toray MicroPly™ TCF4001 can be packed into tooling cavities. 177°C (350°F) Cure, Cyanate Ester Syntactic Foam.