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Core Materials
Products in Core Materials: Thermoset Foam
32 Products found in Core Materials
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Elliott Company
ELFOAM® P300
Functions:
Core Material
Chemical Family:
Polyisocyanurates
Core Type:
Thermoset Foam
Color:
Teal
ELFOAM® P300 is a 3.0 lb/ft3 (48 kg/m3), rigid, unfaced, closed cell polyisocyanurate foam supplied as blocks, sheets and fabricated shapes for a variety of insulation, core material and carving applications. Polyisocyanurate foam (polyiso) is similar to polyurethane foam but offers greater dimensional stability over a wider service temperature range.
Elliott Company
ELFOAM® P400
Functions:
Core Material
Chemical Family:
Polyisocyanurates
Core Type:
Thermoset Foam
Color:
Yellow
ELFOAM® P400 is a 4.0 lb/ft3 (64 kg/m3), rigid, unfaced, closed cell polyisocyanurate foam supplied as blocks, sheets and fabricated shapes for a variety of insulation, core material and carving applications. Polyisocyanurate foam (polyiso) is similar to polyurethane foam but offers greater dimensional stability over a wider service temperature range.
Elliott Company
ELFOAM® P600
Functions:
Core Material
Chemical Family:
Polyisocyanurates
Core Type:
Thermoset Foam
Color:
Grey
ELFOAM® P600 is a 6.0 lb/ft3 (96 kg/m3), rigid, unfaced, closed cell polyisocyanurate foam supplied as blocks, sheets and fabricated shapes for a variety of insulation, core material and carving applications. Polyisocyanurate foam (polyiso) is similar to polyurethane foam but offers greater dimensional stability over a wider service temperature range.
Elliott Company
ELFOAM® P200
Functions:
Core Material
Chemical Family:
Polyisocyanurates
Core Type:
Thermoset Foam
Color:
Natural
ELFOAM® P200 is a 2.0 lb/ft3 (32 kg/m3 ), rigid, unfaced, closed cell polyisocyanurate foam supplied as blocks, sheets and fabricated shapes for a variety of insulation, core material and carving applications. Polyisocyanurate foam (polyiso) is similar to polyurethane foam but offers greater dimensional stability over a wider service temperature range.
American Foam Technologies
Thermo-Cor™ FR 10.0
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Phenols & Phenolics
Thermo-Cor™ FR 10.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.
Toray
Toray MicroPly™ TCF4001
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Cyanate Esters
Toray Toray MicroPly™ TCF4001 cyanate ester syntactic foam is unique in the industry due to its combination of low density and good structural properties. The material does not require pressure during cure to achieve its mechanical properties, and can be machined to shape if required. Toray MicroPly™ TCF4001 can be packed into tooling cavities. 177°C (350°F) Cure, Cyanate Ester Syntactic Foam.
Zotefoams
Evazote® 5SEV50OE-0255
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Ethylene Vinyl Acetate (EVA)
Evazote® is a closed cell, cross-linked ethylene vinyl acetate copolymer block foam manufactured using Zotefoams unique production process. Evazote® 5SEV50OE-0255 is a ethylene vinyl acetate copolymer foam.
American Foam Technologies
Thermo-Cor™ FR 5.0
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Phenols & Phenolics
Thermo-Cor™ FR 5.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.
American Foam Technologies
Thermo-Cor™ FR 7.0
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Phenols & Phenolics
Thermo-Cor™ FR 7.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.
Synfoam
SynFoam® ELG-5
Functions:
Core Material
Core Type:
Syntactic Foam, Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
SynFoam ELG is a two part closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. ELG can withstand continuous exposure up to 300oF and retain it's rigidity. SynFoam ELG has low dielectric loss and dielectric properties. The weight is significantly lower than most low loss materials used for electronic applications. The system is suitable for both electronic potting and encapsulation as well as structural support. SynFoam ELG is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam ELG is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. SynFoam ELG does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using ELG.
Toray
Toray MicroPly™ TCF4050
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Cyanate Esters
Toray Toray MicroPly™ TCF4050 core splice adhesive is a cyanate ester-based core splice with flatwise tensile strength up to 260°C (500°F). This product has been developed to be compatible with the high temperature Toray TC420 and Toray EX-1505 prepreg resin systems. 177°C (350°F) Cure, Cyanate Ester Core Splice Adhesive.
Synfoam
SynFoam® LFR-20
Functions:
Core Material
Core Type:
Syntactic Foam, Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
SynFoam LFR is a two part, flame retardant closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. SynFoam LFR provides far greater strength, stiffness, impact absorption, and shear properties than standard core materials. LFR is similar to our other materials except it adds a higher level of flame retardancy for applictaions where a flame retardant material is needed. SynFoam LFR will not absorb resins or other materials making it a good selection for use in RTM, vacuum bag, pultrusion or other composite applications. SynFoam LFR has good resistance to heat and is resistant to water, hydrocarbon fuels, and chemicals. It has excellent adhesion to metals and can be used as a gap filler or to promote metal to composite bonding. SynFoam LFR is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam LFR is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. The B side selection is dependent on the final use temperature for the material. LFR can maintain its rigidity between 100 and 150oC depending on the selected curative. SynFoam LFR does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using LFR. SynFoam provides custom fabrication of parts and can cast SynFoam LFR to size. Please contact us for more information on fabrication services.
Zotefoams
Evazote® 5SEV30BE-0258
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Ethylene Vinyl Acetate (EVA)
Evazote® is a closed cell, cross-linked ethylene vinyl acetate copolymer block foam manufactured using Zotefoams unique production process. Evazote® 5SEV30BE-0258 is a ethylene vinyl acetate copolymer foam.
Toray
Toray MicroPly™ SC72A
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
Toray Toray MicroPly™ SC72A is a 120°C (248°F) curing low-density unsupported epoxy syntactic core. Toray MicroPly™ SC72A offers reduced processing, a one-shot cure, the ability to anchor inserts or fastenings, and increases the opportunity to consider lightweight, thin-walled composite sandwich structures. Considerable cost reductions can be realized when SC72A replaces prepreg as the core material, and where sandwich cores below 3 mm are difficult to achieve in honeycomb core, Toray MicroPly™ is a superior alternative. Toray MicroPly™ SC72A is available in a variety of thicknesses down to 1 mm and is easily contoured and shaped. SC72A is supplied on a roll (15 m x 400 mm) or in sheets (625 mm x 400 mm). Toray MicroPly™ SC72A is compatible for co-cure with Toray E720 and E722 mid temperature curing prepregs.
American Foam Technologies
Thermo-Cor™ FR 2.0
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Phenols & Phenolics
Thermo-Cor™ FR 2.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.
Zotefoams
Evazote® 5SEV45CNBK-0024
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Ethylene Vinyl Acetate (EVA)
Evazote® is a closed cell, cross-linked ethylene vinyl acetate copolymer block foam manufactured using Zotefoams unique production process. Evazote® 5SEV45CNBK-0024 is a conductive ethylene vinyl acetate copolymer foam.
American Foam Technologies
Thermo-Cor™ FR 20.0
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Phenols & Phenolics
Thermo-Cor™ FR 20.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.
Toray
Toray MicroPly™ EX-1541
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Cyanate Esters
Toray Toray MicroPly™ EX-1541 cyanate ester syntactic foam is extremely unique in the industry due to its coupling of extremely low density and good structural properties. If packed well, the material does not require pressing during cure to achieve its mechanical properties and is easily machined to shape if required. Toray MicroPly™ EX-1541 is simply packed or injected into tooling cavities and can also be extruded with the proper tooling. Toray MicroPly™ EX 1541’s inherently low dielectric/low loss performance makes it ideal for radomes, antennas, and radar transparent structures, while its cyanate ester backbone chemistry assures low moisture absorption and low outgassing. These latter two features coupled with Toray MicroPly™ EX-1541’s low isotropic CTE make it ideal for spacecraft and other dimensionally stable structures and tooling. Toray MicroPly™ EX-1541 can be accurately machined and hand-finished. Sanding and fairing is easily performed on cured Toray MicroPly™ EX-1541 and is similar to working with balsa wood. Variants from 176–384 kg/m³ (11–24 lb/ft³) (pcf) are available.
Synfoam
SynFoam® ELG-15
Functions:
Core Material
Core Type:
Syntactic Foam, Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
SynFoam ELG is a two part closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. ELG can withstand continuous exposure up to 300oF and retain it's rigidity. SynFoam ELG has low dielectric loss and dielectric properties. The weight is significantly lower than most low loss materials used for electronic applications. The system is suitable for both electronic potting and encapsulation as well as structural support. SynFoam ELG is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam ELG is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. SynFoam ELG does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using ELG.
Robnor ResinLab Ltd
Robnor ResinLab Ltd PX590EF-1
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
Robnor ResinLab Ltd PX590EF-1 is a three-component epoxy foam system with a customizable blow ratio.
Toray
Toray MicroPly™ ES72A-2
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
Toray Toray MicroPly™ ES72A-2 is a 125°C (257°F) curing low-density, expanding, unsupported, epoxy syntactic core. ES72A-2 offers reduced processing, a one-shot cure, the ability to anchor inserts or fastenings, and increases the opportunity to consider lightweight, thin-walled composite sandwich structures. ES72A-2 can be easily contoured and shaped. Toray MicroPly™ ES72A-2 expands using a closed cell process ensuring complete homogeneous cell structure, the density/strength may be altered simply by changing cure pressure or limiting the volume available for expansion, the material is capable of expanding up to 650%. Toray MicroPly™ ES72A-2, formerly Amspand, is available in a variety of thicknesses down to 1 mm, and is supplied in sheets (625 mm x 400 mm).
American Foam Technologies
Thermo-Cor™ FR 15.0
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Phenols & Phenolics
Thermo-Cor™ FR 15.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.
Synfoam
SynFoam® LFR-8
Functions:
Core Material
Core Type:
Syntactic Foam, Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
SynFoam LFR is a two part, flame retardant closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. SynFoam LFR provides far greater strength, stiffness, impact absorption, and shear properties than standard core materials. LFR is similar to our other materials except it adds a higher level of flame retardancy for applictaions where a flame retardant material is needed. SynFoam LFR will not absorb resins or other materials making it a good selection for use in RTM, vacuum bag, pultrusion or other composite applications. SynFoam LFR has good resistance to heat and is resistant to water, hydrocarbon fuels, and chemicals. It has excellent adhesion to metals and can be used as a gap filler or to promote metal to composite bonding. SynFoam LFR is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam LFR is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. The B side selection is dependent on the final use temperature for the material. LFR can maintain its rigidity between 100 and 150oC depending on the selected curative. SynFoam LFR does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using LFR. SynFoam provides custom fabrication of parts and can cast SynFoam LFR to size. Please contact us for more information on fabrication services.
Toray
Toray MicroPly™ SC8020A
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
Toray Toray MicroPly™ SC8020A is a low-density unsupported epoxy syntactic core. The material has been developed to offer a long out life and flexible cure schedules at 70°C to 130°C (158°F–266°F). Toray MicroPly™ SC8020A offers reduced processing, a one-shot cure, the ability to anchor inserts or fastenings, and increases the opportunity to consider lightweight, thin walled composite sandwich structures. Considerable cost reductions can be realized when SC8020A replaces prepreg as the core material, and where sandwich cores below 3 mm are difficult to achieve in honeycomb core, Toray MicroPly™ is a superior alternative. Toray MicroPly™ SC8020A is available in a variety of thicknesses down to 1 mm, is easily contoured and shaped. SC8020A is supplied on a roll (15 m x 400 mm) or in sheets (625 mm x 400 mm). Toray MicroPly™ SC8020A is compatible for co-cure with Toray’s E720, E722, and 8020 prepregs.
Toray
Toray MicroPly™ TCF4045
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
Toray Toray MicroPly™ TCF4045 is a low dielectric, low density epoxy syntactic film. The material displays both good mechanical and dielectric properties. Toray MicroPly™ TCF4045’s base resin chemistry features low moisture absorption with good high temperature properties. 177°C (350°F) Cure, Low Dielectric Epoxy Syntactic Film.
Zotefoams
Evazote® 5SEV50BE-0182
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Ethylene Vinyl Acetate (EVA)
Evazote® is a closed cell, cross-linked ethylene vinyl acetate copolymer block foam manufactured using Zotefoams unique production process. EEvazote® 5SEV50BE-0182 is a ethylene vinyl acetate copolymer foam.
Zotefoams
Supazote® 5SEM26WE-0022
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Polyethylenes, Polyolefins
Supazote® is a closed cell, cross-linked ethylene co-polymer block foam manufactured using Zotefoams unique production process. Supazote® 5SEM26WE-0022 is a lightweight supersoft foam.
Synfoam
SynFoam® EFC-100
Functions:
Core Material
Core Type:
Syntactic Foam, Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
SynFoam EFC is a two part closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. SynFoam EFC provides far greater strength, stiffness, impact absorption, and shear properties than standard core materials. SynFoam EFC will not absorb resins or other materials making it a good selection for use in RTM, vacuum bag, pultrusion or other composite applications. SynFoam EFC has good resistance to heat and is resistant to water, hydrocarbon fuels, and chemicals. It has excellent adhesion to metals and can be used as a gap filler or to promote metal to composite bonding. SynFoam EFC is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam EFC is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. The B side selection is dependent on the final use temperature for the material. EFC can maintain its rigidity between 100 and 150oC depending on the selected curative. SynFoam EFC does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using EFC. SynFoam provides custom fabrication of parts and can cast SynFoam EFC to size. Please contact us for more information on fabrication services.
Zotefoams
Evazote® 5SEV50BK-0186
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Ethylene Vinyl Acetate (EVA)
Evazote® is a closed cell, cross-linked ethylene vinyl acetate copolymer block foam manufactured using Zotefoams unique production process. Evazote® 5SEV50BK-0186 is a ethylene vinyl acetate copolymer foam.
Toray
Toray MicroPly™ TCF4035
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
Toray Toray MicroPly™ TCF4035 is a syntactic film compatible with 121°C (250°F) epoxy prepregs. It features a 30-day out time and is offered in a density of approximately 0.6 g/cc (40 ± 4 pounds per cubic foot). It features a higher service temperature than Toray TCF4025. Syntactic Epoxy Film.
Synfoam
SynFoam® EFC-50
Functions:
Core Material
Core Type:
Syntactic Foam, Thermoset Foam
Chemical Family:
Epoxy & Epoxy Derivatives
SynFoam EFC is a two part closed cell syntactic resin system that is based on epoxy rather than polyurethane chemistry. SynFoam EFC provides far greater strength, stiffness, impact absorption, and shear properties than standard core materials. SynFoam EFC will not absorb resins or other materials making it a good selection for use in RTM, vacuum bag, pultrusion or other composite applications. SynFoam EFC has good resistance to heat and is resistant to water, hydrocarbon fuels, and chemicals. It has excellent adhesion to metals and can be used as a gap filler or to promote metal to composite bonding. SynFoam EFC is shipped as two components which when mixed together can be poured and cast into various shapes and sizes. SynFoam EFC is available in 1 and 5 gallon kit sizes. Each kit contains an A and B side that must be mixed together prior to casting. The B side selection is dependent on the final use temperature for the material. EFC can maintain its rigidity between 100 and 150oC depending on the selected curative. SynFoam EFC does not require temperature to cure, but requires higher postcure temperatures to reach the maximum service use temperature. Please consult the appropriate instructions prior to using EFC. SynFoam provides custom fabrication of parts and can cast SynFoam EFC to size. Please contact us for more information on fabrication services.
Zotefoams
Evazote® 5SEV50UVPG-0913
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Ethylene Vinyl Acetate (EVA)
Evazote® is a closed cell, cross-linked ethylene vinyl acetate copolymer block foam manufactured using Zotefoams unique production process. Evazote® 5SEV50UVPG-0913 is a ethylene vinyl acetate copolymer foam.