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ARCOR® 8505 is a solvent-free (100% solids, 0% VOC) composite material formulated with a blend of ceramics and toughening agents, offering exceptional wear resistance and enhanced adhesion without the need for a primer. This high-performance coating is designed to be applied in a single, thick coat, even on vertical surfaces up to 1.0+ inch (25+ mm) thick. It serves as an ideal protective solution for areas in fluid flow equipment that experience high levels of wear. With its good all-around chemical resistance, it provides reliable insulation against bi-metallic corrosion, ensuring long-lasting durability. The coating exhibits excellent impact resistance and effectively withstands cavitation effects. While sharing similarities in application, look, and feel with our 2211 and EE-95 products, ARCOR® 8505 offers lower temperature limits and tailored chemical resistances, making it a versatile choice for various industrial applications. ARCOR Epoxy Technologies can tailor make or reformulate the product to suit customer needs. Please reach out if you need a custom formulated product!

Product Type: Repair Material

Application Area: Condenser, HVAC Ducts, Heat Exchangers, Hydro Wheels, Impeller, Manways, Pipes, Propellers, Pump, Valves

Physical Form: Paste

Chemical Family: Epoxy & Epoxy Derivatives

Features: Alkali Resistant, Cavitation Protection, Chemical Resistant, Corrosion Resistant, Excellent Solvent Resistance, Good Abrasion Resistance, Good Adhesion, Good Bonding Strength, Good Erosion Resistance, Good Flexibility, Impact Resistance, Improved Wear

Technical Data Sheet
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Identification & Functionality

Product Type

Features & Benefits

Labeling Claims

Applications & Uses

Markets
Cure Method
Surface Preparation

Steel surfaces are to be abrasive blasted with chloride free abrasive. Exterior applications to SSPC SP-10 Near White metal finish. Immersion applications to SSPC SP-5 White metal 3 to 5 mil profile. Grind flat all burrs, weld seams, radius sharp edges. Fresh blasted ferrous surfaces to be primed immediately to prevent oxidation of surface. Prime as needed..

Concrete surfaces should be degreased if oil and grease contamination is present. Degreased surface shall be high pressure washed, acid etched, and high pressure washed again so surface is clean and free of all grease, oils and surface laitance. Existing coatings should be abrasive blasted to clean concrete. Prime as needed.

Mixing

Thoroughly mix Activator into Base with mixing stick or drill with low speed mixing blade scraping sides and bottom of container or mixing board. Mix by Volume 1-part Base to 1-part Activator. Or by weight 100 grams Base to 100 grams Activator. Mix thoroughly to produce an even colored and streak-free material.

Application
Use heavy plastic squeegee or putty knife. Work material into profile of substrate to achieve maximum adhesion and to remove any entrapped air. Contour to correct form with plastic applicator or putty knife. If mold or form is used, coat its surface with a release agent to prevent adhesion of the material. Machining is possible using carbide tipped tools. Machining & Grinding is best done within 8 hours of application at 77ºF, 25ºC (add 1-1/2 hour for each 10ºF below 77º, subtract 1 hour for each 10º above 77ºF). Machining & Grinding can be done after this time, but the material does become very hard and will rapidly wear bits and disks. Large holes and cracks can be bridged with glass or metal cloth. Condensers, Heat exchangers, Divider plates, Manways, Pumps, Impellers, Propellers, Valves, Hydro-Wheels, Pipe Elbows.
Application Temperature
Keep between 55 to 95ºF (17 to 35ºC). Substrate: keep between 45 to 105ºF (7 to 40ºC). the difference in temperature of the substrate and the material should never exceed 10ºF, 5ºC. Substrate shall be a minimum of 5ºF (3ºC) above dew point. Do not apply if relative humidity exceeds 90%. If necessary heat the metal prior to surface preparation using electric heater or heat lamp. Never use gas, oil or kerosene heaters as they will leave a greasy residue on metal surface. For best results keep all material in warm area overnight (75ºF+) for ease of mixing. If necessary Base component of material can be heated by microwave for 30 seconds for a 1 KG Base unit or by warm water bath. Heat activator by warm water bath only. If necessary let material cool before application. Application onto surfaces above 77F (25C) may cause the material to sag/slump. This will increase as temperatures increase, so single coat thickness must be reduced.
Overcoat / Cure Time
Recoat while material is still soft (fingernail indent), between 2 to 8 hours at 77ºF, 25ºC. If overcoat window is exceeded abrade surface with course sandpaper, grinder or brush blast. Full cure before immersion 72 hours at 77ºF (25C). Add 1 day additional cure time for every 10ºF below 77ºF. Subtract 15 hours of cure time for each 10ºF above 77ºF. Force cure with heat for best performance for 1 hour at 200ºF (93ºC), 12 hours at 120ºF (49ºC).
Clean Up

Clean tools immediately after use with M.E.K., Acetone or similar. ARCLEAN or 98+% Isopropyl Alcohol can be used in solvent restricted areas.

Properties

Physical Form
Temperature Properties
ValueUnitsTest Method / Conditions
Continuous Temperature for Immersion Service49.0°C-
Temperature Spike Tolerance for Immersion Service (3hrs)93.0°C-
Maximum Temperature for Dry Heat121.0°C-
Temperature Spike Tolerance for Dry Heat163.0°C-
Specifications
ValueUnitsTest Method / Conditions
Compressive Strength16180.0psiASTM D695/7 days
Tensile Shear3850.0psiASTM D1002/steel: steel
Solid Content100.0% Volume-
Pot Life (at 75°F)20.0min/kg-
Density1.8g/cm3-
Flexural Strength14800.0psiASTM D790/7 days
Chemical Resistance
Water Excellent
Alkalis Excellent
Inorganic Acids Good
Organic Acids Fair
Organic Solvents Good
Mix Ratio

1:1 by volume (Base: Activator) 100 gm: 100 gm by weight

Packaging & Availability

Weight per Gallon

15.4 lbs (7.0 KG)

Storage & Handling

Shelf Life
5 Years (at 13-35ºC)