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PRF Composite Materials RP549

PRF Composite Materials RP549 is a highly toughened modified epoxy prepreg that has been specially formulated for the production of components requiring high mechanical properties and good impact resistance, particularly those exposed to elevated temperatures. This new system has an >200°C Tg following the 180°C cure cycle, and provides excellent mechanical properties in tensile, ILS and flexural strength. RP549 is now in manufacture on a range of our high quality woven fabrics.

Polymer Name: Epoxy Resins & Compounds

Functions: Prepreg

Reinforcement Material: Carbon Fibers

Processing Methods: Compression Molding, Prepreg Processing, Rolling, Vacuum Bagging

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Reinforcement Form
Reinforcement Material
Composite Materials Functions

Features & Benefits

Applications & Uses

Applications

• Automotive
• Motorsport
• Marine
• Defense
• Sports and Leisure

Processing Methods

• Vacuum bag
• Autoclave
• Press molding
• Tube rolling
• Pressure bag

Properties

Physical Form
Mechanical Properties
ValueUnitsTest Method / Conditions
Thermogravimetry (DMA onset)160°C-
Fibre (Initial Cure Of 120°C For 90 Minutes With 6.2 Bar Pressure)Carbon--
Thermogravimetry (DMA peak)195°C-
Fabric Weave Style (Initial Cure Of 120°C For 90 Minutes With 6.2 Bar Pressure)Twill 2/2--
Fibre Type (Initial Cure Of 120°C For 90 Minutes With 6.2 Bar Pressure)M40J-6K--
Fabric Weight (Initial Cure Of 120°C For 90 Minutes With 6.2 Bar Pressure)200g/m2-
Resin Content (Initial Cure Of 120°C For 90 Minutes With 6.2 Bar Pressure)40%-
Tensile Strength (Initial Cure Of 120°C For 90 Minutes With 6.2 Bar Pressure)546.3MPaASTM D3039
Tensile Modulus (Initial Cure Of 120°C For 90 Minutes With 6.2 Bar Pressure)98.5GPaASTM D3039
Interlaminar Shear Strength (ILSS) (Initial Cure Of 120°C For 90 Minutes With 6.2 Bar Pressure)52MPaASTM D2344
Flexural Strength (Initial Cure Of 120°C For 90 Minutes With 6.2 Bar Pressure)684MPaASTM D790
Fibre (Post Cure For 2 Hours At 150°C)Carbon--
Fabric Weave Style (Post Cure For 2 Hours At 150°C)Twill 2/2--
Fibre Type (Post Cure For 2 Hours At 150°C)TR30S--
Fabric Weight (Post Cure For 2 Hours At 150°C)204g/m2-
Resin Content (Post Cure For 2 Hours At 150°C)40%-
Tensile Strength (Post Cure For 2 Hours At 150°C)696.7MPaASTM D3039
Tensile Modulus (Post Cure For 2 Hours At 150°C)61.9GPaASTM D3039
Interlaminar Shear Strength (ILSS) (Post Cure For 2 Hours At 150°C)66.4MPaASTM D2344
Flexural Strength (Post Cure For 2 Hours At 150°C)797MPaASTM D790
Tensile Strength (42% T1000 %H 280gsm 1250mm,σ11T)1200.76MPa-
Tensile Strength (42% T1000 %H 280gsm 1250mm,σ22T)1061.78MPa-
Tensile Modulus (42% T1000 %H 280gsm 1250mm,E11T )71.75GPa-
Tensile Modulus (42% T1000 %H 280gsm 1250mm,E22T)67.86GPa-
Poisson Ratio (v12 (42% T1000 %H 280gsm 1250mm,v)0.09--
Poisson Ratio (v21 (42% T1000 %H 280gsm 1250mm,v)0.09--
Poisson Ratio (v +/-45 (42% T1000 %H 280gsm 1250mm,v)1.02--
Fracture Toughness (42% T1000 %H 280gsm 1250mm,G1C)801.14J/m2-
Inter-Laminar Shear Strength (42% T1000 %H 280gsm 1250mm,ILSS11)54.57MPa-
Inter-Laminar Shear Strength (42% T1000 %H 280gsm 1250mm,ILSS22)51.43MPa-
Typical Properties
ValueUnitsTest Method / Conditions
Cure Temperature80 – 150°C-

Technical Details & Test Data

Cure Cyle

Standard Cure cycle:
• 1½ hrs at 120°C in autoclave, 6 bar pressure plus full vacuum
• Post cure 150°C for 2 hours is required after initial cure
• Ramp up rate: 2°C per min up to temperature
• Tg DMA onset: 160°C; DMA tan delta peak: 195°C

Alternative cure cycle:
• 2°C per min to 180°C, dwell 2 hours
• Tg DMA tanδ: 214°C; Tg DMA E’ Onset: 195°C

Alternative temperatures for initial cure:

Temperature (°C) Duration (hrs)
70 24
80 16
90 8
100 4
110 2

Storage & Handling

Storage

Estimated results:
• Shelf life: 12 months at -18°C
• Out life: 21 days at 20°C