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Protective Industrial Polymers PIP 2200 UR

Protective Industrial Polymers PIP 2200 UR is the 100g/L VOC version of PIP 2100 UR. It is specifically formulated for use in geographical areas where maximum VOC restrictions are set at 100g/L for industrial maintenance coatings. PIP 2200 UR is a high-solids, high-gloss, two or three-part, aliphatic clear or pigmented polyurethane coating. It can be applied over an epoxy primer or used to recoat an existing epoxy or urethane floor.

Product Type: Solventless & High Solids Coating, Top Coat

Application Area: Aircraft Hangers, Floor, Warehouses

Compatible Substrates & Surfaces: Coated Surfaces

Features: Chemical Resistant, Enhanced Physical Properties, Excellent Light Stability, Excellent Stain Resistance, Excellent UV Stability, Fuel Resistant, Good Light Reflection, Good UV Resistance, High Gloss, High Solids Content, Pigmentable

Application Method: Roller, Wipe

Chemical Family: Aliphatics, Polyurethanes (PU)

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Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Advantages
  • High-gloss provides UV stability and light reflectivity
  • Excellent resistance to tire staining (hot or cold)
  • Resists Skydrol®, jet fuels and other chemicals
  • Four times floor life compared to most epoxies

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Uses

Suited for productions areas, show room floors, aircraft hangers, warehouses and other places where physical and chemical resistance combined with light stability are important.

Options

Low temperature and Low Humidity
For applications where the temperatures are between 55°F-65°F combined with relative humidity levels (RH) between 20-35%, the use of PIP 2000-2100 Series Spike accelerator is recommended. Use of this accelerator will hasten the cure to be similar of the standard material in normal conditions (70-80F with 35-80% RH). The use of this accelerator in normal conditions will result in a shorter working time, higher viscosity build, reduced leveling and increases stickiness and roller drag. When relative humidity (RH) is below 20%, please consult Protective Industrial Polymers for specific recommendations and limitations.

Do not apply coatings unless the surface temperature is more than five degree over the dew point. During the application and cure of the coating, the substrate temperature, material temperature and room conditions should be ideally maintained between 65°F (18°C) and 90°F (32°C) with relative humidity (RH) between 30-80%. Do not apply coatings unless the surface temperature is more than five degree over the dew point.

Color Pack: 0 VOC Color packs designated as CPU-xxxx can be used with PIP 2200 UR. Many standard and custom colors are available; please refer to the price list for available colors. It is important to have a color consistent floor in a similar color before application of PIP 2200 UR or multiple coats may be required.

Texture: GlossGrip #10 Additive can be incorporated into PIP 2200 UR to create a wear texture while maintaining an easily cleaned glossy surface.

Inspection and Application

Caution! Follow all precautions and instructions prior to installation.

Substrate: The substrate must be free of curing membranes, silicate surface hardener, paint, or sealer and be structurally sound. If you suspect concrete has been treated or sealed, proceed with complete removal process. Consult your PIP representative for further instruction if silicate hardeners or membranes have been utilized.

Moisture: Moisture and moisture vapor transmission rates are dynamic in nature and may change over time. Initial testing does not guarantee future results. If the relative humidity of the concrete substrate is over 75% (using ASTM F2170), Protective Industrial Polymers must be consulted and issue a written moisture mitigation recommendation prior to product use.

Vapor/Contamination: Testing for MVT does not guarantee against future problems. If there is no known vapor barrier or the vapor barrier is inadequate, there is an elevated risk of bond failure. Other factors including the migration of oils, chemicals, excessive salts or Alkali Silica Reaction (ASR) from the concrete from may also elevate the risk of adhesion difficulties.

Temperature and Humidity: During the application and cure of the coating, the substrate temperature, material temperature and room conditions must be maintained between 65°F (18°C) and 90°F (32°C). Relative Humidity (RH) should be limited to 30-80%. Do not apply coatings unless the surface temperature is more than five degree over the dew point. Atmospheric Relative Humidity above 50%, regardless of temperature, has a dramatic effect on reducing the workable wet edge tie-in time relating to consistent color development of PIP 2000 and PIP 2100 series urethanes. Temperatures above 75F have the same impact. When encountering either of these situations or a combination of both, it is imperative to mix, apply, and finish roll the coating within 10 minutes. Exceeding this time may present roller marks or dark edge lines. Plan your application pattern ahead of time so that these wet tie-in times can be met as practically possible.

Application Equipment
  • Protective equipment and clothing
  • Jiffy® Mixer Blade model ES
  • Clean container for mixing material
  • Low speed high torque drill motor
  • High quality short nap roller covers- ¼-3/8 inch nap
  • Application Squeegee
Preparation

Surface dirt, grease, oil and contaminates must be removed by detergent scrubbing and rinsing with clean (clear) water.
Mechanical Preparation: Shot Blasting or grinding the surface is the preferred method of preparation. The success of industrial diamond grinding as a concrete preparation method will vary depending on technique and the hardness of the concrete.

Joints: All non moving joints (control joints) can be filled with a rigid or semi-rigid joint compound. Construction joints may be filled with semi-rigid joint filler and might need to be re-built and re-cut depending on conditions. Isolation or expansion joints must be filled with a flexible material designed for expansion and should not be coated over.

Mixing: Use a Jiffy®ES mix blade attached to a slow speed drill. Mix only enough material at one time not to exceed the pot life. Note: Once this material is opened and mixed it can’t be resealed for later use. The color pack should be added slowly with the mixer running first to the PIP 2200 UR Part B and mixed thoroughly until color is uniform throughout the container prior to adding the PIP 2200 UR Part A. Add PIP 2200 UR Part A and mix all components together for 2-3 minutes. Optional GlossGrip # 10 should be added last after the Part A and B is mixed.

Application

Prior to coating, the floor must be completely free of fine dust and minute debris. It is best to mechanically wash, rinse and finally damp wipe the floor with clean towels and water. It is also recommended to rid roller of initial loose nap by wetting and painting a small scrap piece of plastic sheeting or cardboard prior to using on the floor.

Smooth Gloss Application

Pour entire mix as quickly as possible to the floor. Quickly spread material uniformly using a notched squeegee over the floor. Then level by back-rolling with a 3/8”-3/16 inch nap non-shedding roller. Care should be taken to overlap and cross lap, but not over roll the coating introducing air into the surface. Applying the material too thin (less than 6 mils) may result in poor leveling, may exhibit a slight orange peel finish and not sufficiently hide small dust, dirt and roller lint commonly encountered and exacerbated on high gloss floors. The best practice is to measure and grid the floor to be sure of the proper application rate.

Textured Application Apply PIP 2200 UR containing GlossGrip #10 to the floor surface utilizing a roller pan and roller. Do not squeegee as it will be very difficult to remove the squeegee lines. It is best to place a screen at the bottom of the pan to prevent the roller from picking up settled aggregate at the bottom of the pan. Roll often so as to expose aggregate uniformly. Material applied excessively heavy (greater than 3.5 mils) will exhibit irregular texture, may blister or gas and can be soft during curing. Applying the material too thin will result in a non-uniform gloss. The best practice is to measure and grid the floor to be sure of the proper application rate.

Curing (Drying): Allow the coating to cure (dry) for a minimum 24 hours after application at 75°F (24°C) and 50% RH before opening the floor to light traffic, allow more time for low temperatures and low humidity or for heavier traffic. Full coating properties may take up to 14 days to develop.

Maintenance Guidelines

Allow floor coating to cure at least one week before cleaning by mechanical means (IE: sweeper, scrubber, disk buffer).

Care: Increased life of the floor will be seen with proper maintenance and will help maintain a fresh appearance of your new Protective Industrial Polymers floor. Regularly sweep to avoid ground in dirt and grit which can quickly dull the finish, decreasing the life of the coating. Spills should be removed quickly as certain chemicals may stain and can permanently damage the finish. Only soft nylon brushes or white pads should be used on your new floor coating. Premature loss of gloss can be caused by hard abrasive bristle Polypropylene (Tynex®) brushes.

Caution: Heavy objects dragged across the surface will scratch all floor coatings. Avoid gouging or scratching the surface. Pointed items or heavy items dropped on the floor may cause chipping or concrete pop out damage. Plasticizer migration from rubber tires can permanently stain the floor coating. If a rubber tire is planned to set on the floor for a long period of time, place a piece of acrylic sheet between the tire and the floor to prevent tire staining. Rubber burns from quick stops and starts from lift trucks can heat the coating to its softening point causing permanent damage and marking.

Repair: Repair gouges, chip outs, and scratches as soon as possible to prevent moisture and chemical under cutting and permanent damage to the floor coating.

Limitations

Contamination and surface defects: If contaminates including oil, silicone, mold release agents and/or other materials are present, PIP 2200 may fisheye or crawl away from the surface. All surface contaminates should be removed with a suitable detergent prior to application. Solvent cleaning of silicone based contaminates is not recommended; please contact Technical Service for additional recommendations.

Do not apply PIP 2200 direct to PIP 1300 MVR. Always apply another pip epoxy product such as PIP 1000 series coatings on top of the PIP 1300 MVR before applying the PIP 2200 satin urethane.

Properties

Cured Properties
ValueUnitsTest Method / Conditions
Abrasion Resistance Taber (CS-17, mg loss/1000 cycles/1000g mass)25.0mgASTM D4060
Coefficient of Friction (COF James Test, w/Glass Bead #10)0.55 - 0.65-ASTM D2047
Dry Film Thickness3.6mils-
Elongation5.0%ASTM D2370
Impact (Direct & Reverse)140.0in.lbsASTM D2794
Pencil Hardness3H-ASTM D3363
Tensile Strength2300.0psiASTM D2370
Material Specifications
ValueUnitsTest Method / Conditions
Dry Time12 - 16HoursASTM D5895
Dry Time (Full Cure)7 - 14DaysASTM D5895
Dry Time (Tack Free)6.0HoursASTM D5895
Flash Point187.0°FASTM D3278
Mixed Viscosity500 - 600cPsASTM D2196
Volatile Organic Compound (Clear & Pigmented)max. 100g/lASTM D3960
Volume Solids (Mixed)85 - 90%ASTM D2369
Note

*Properties and results are based on laboratory testing at 72°F (22°C) %50 RH, theoretical calculations and estimates. Typical properties, as stated, are to be considered as representative of current production and should not be treated as specifications.

Chemical Resistance
PIP 2200 UR 1 Day 7 Days
ACIDS, INORGANIC
10% Hydrochloric G G
30% Hydrochloric G F
10% Nitric G F
50% Phosphoric G F
37% Sulfuric F P

ACIDS, ORGANIC

   
10% Acetic G F
10 % Citric G G
Oleic E E
ALKALIES
10% Ammonium Hydroxide E E
50% Sodium Hydroxide E E
SOLVENTS
Ethylene Glycol G G
Isopropanol G G
Methanol P P
d-Limonene E E
Jet Fuel E E
Gasoline E E
Mineral Spirits E E
Xylene E E
Methylene Chloride P P
MEK G G
PMA G G
MISCELLANEOUS
20% Ammonium Nitrate E E
Brake Fluid E E
Bleach E E
Motor Oil E E
Skydrol®500B E E
Skydrol®LD4 E E
JP8 Jet Fuel E E
20% Sodium Chloride E E
10% TSP E E

 

*Based on spot testing of the clear coating after 14 days of cure. Pigmented versions may see reduced chemical resistance and staining.

Legend:
E- Excellent (Not Effected)
G-Good (Limited Negative Effect)
F-Fair (Moderate Negative Effect)
P-Poor (Unsatisfactory)

 

Regulatory & Compliance

Compliance

Complies with VOC regulations for industrial maintenance coatings in the OTC and CA*. (*ncluding some areas of the SCAQMD)

Packaging & Availability

Packaging Kits/Part Numbers

Volume Mix Ratio: .33A : 2.00B : .125C
2.33 gallons PIP 2200 UR Clear (622 SF at 6 mils smooth) (1067 SF at 3.5 6 mils Diamondwear or Glossgrip Texture)

  • 2200-A/HGSF
  • 2200-B/2

2.46 gallons PIP 2200 UR Pigmented (657 SF at 6 mils smooth) (1127 SF at 3.5 6 mils Diamondwear or Glossgrip Texture)

  • 2200-A/HGSF
  • 2200-B/2
  • CPU-xxxx/P

Some pastel or vivid colors may require 2 pints (1 quart) of color for enhanced opacity when applying a single coat over dis-similar substrates. Consult Protective Industrial Polymers for specific recommendation.

Storage & Handling

Storage

Materials should be stored in un-opened containers between 65°F (18°C) and 90°F (32°C) and at or below 50% RH.

Shelf Life: 1 year from date of manufacture (un-opened).