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Ultracor
Ultracor UKF-292-1/2-1.0
Functions:
Core Material
Core Type:
FRP Honeycomb
Chemical Family:
Cyanate Esters, Aramid (Kevlar)
Ultracor UKF-292-1/2-1.0 is used in Double Shell Reflectors and other lightly loaded structures requiring Kevlar’s dielectric properties. UKF-292-1/2-1.0 is space qualified material.
J6 Polymers
JFoam™ BX-190
Functions:
Core Material
Core Type:
Polyurethane Foam
Chemical Family:
Polyurethanes (PU)
JFOAM™ BX-190-R is the resin component of a two part polyurethane system, which when combined with the T component, Isocyanate, will produce a water-blown rigid polyurethane foam system. BX-190 is used for void fill and core material applications and can meet some military specifications.
ARPO Foams
ARPRO 5126
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO 5126 appears in a black color.
CEL COMPONENTS S.R.L.
CEL COMPONENTS S.R.L. PET/W GR150
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
Cel Components S.R.L. Pet/W GR150 is a polyethylene ter based structural foam cores. It is made from 100% post-consumer PET. Pet Foam is a thermoplastic core material suitable for a variety of sandwich applications to increase performance and reduce weight. It is used in sandwich panel applications in railway wagons and in shipyards and for wind power applications. It is easy to work with and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and pressing.
Composite Essential Materials
MATLINE+ 401
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
MATLINE+ 401 is designed for use as a core material in dry and wet-on-wet hand layup and spray lamination production. It is proven as an effective alternative to glass fiber core layers, delivering consistent thickness without adding excess weight, improving rigidity whilst lowering overall manufacturing costs.
Diab
Divinycell® HT81
Functions:
Core Material
Chemical Family:
Vinyls, Vinylics & Vinyl Derivatives
Divinycell HT is an aerospace core available with comprehensive quality documentation and traceability. Diviniycell HT foam is suitable for pre-preg processing (typical +250°F) as well as wet resin systems and infusion. Furthermore Divinycell HT is also self-extinguishing according to FAR 25.853. Divinycell HT eliminates edge potting and sweep and sand.
Advanced Honeycomb
Nomex® AHN 7800-3/16-4.0
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN 7800-3/16-4.0 is an Commercial Grade Nomex® honeycomb particularly suited for use where resistance to corrosive attack and moisture are important. This material exhibits good strength characteristics and is fire resistant. It is available in a variety of cell sizes and densities to suit most purposes. Typical applications include lightweight non-structural bulkheads for ships, joiner panels, shelters, antennas, and auto body panels. This material is not intended for aircraft or aerospace applications. This material also exhibits good thermal insulation properties and also has good dielectric properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
Advanced Honeycomb
Nomex® AHN-4120-3/8-2.0
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN-4120-3/8-2.0 is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
Kayco Composites
Kayco Composites R20
Functions:
Core Material
Core Type:
Polyurethane Foam
Kayco Composites R20 is a rigid, closed-cell, high-density polyurethane foam core panel. The reinforced panel is a sandwich construction with fiberglass reinforcements. The fiberglass reinforcements are offered in several schedules.
Advanced Honeycomb
Nomex® AHN-4120-1/8-1.8
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN-4120-1/8-1.8 is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
Diab
Divinycell® HCP100
Functions:
Core Material
Chemical Family:
Vinyls, Vinylics & Vinyl Derivatives
Divinycell HCP grade meets the demand for a high performance, low density buoyancy material with excellent characteristics. It is widely used in submarines, subsea buoyancy units, ROVs, diving bells and impact protection structures. As a result of its excellent hydraulic compressive properties and closed cell structure, it has very low buoyancy loss and water absorption under long-term loading conditions. HCP stands for Hydraulic Crush Point and is defined as the point of pressure in Bar, where the material when subjected to an increasing pressure of 1-2 Bar/sec has lost 5% of its initial volume. The design of subsea buoyancy applications is complex and consideration has to be given to the required buoyancy loss and updrift over the expected lifetime and service conditions, with respect to long and short term hydraulic compressive creep, water absorption and hydraulic fatigue. Please contact Diab Technical Services for design proposal.
DUNA-USA
CORAFOAM® U 280
Functions:
Core Material
Core Type:
Polyurethane Foam
Chemical Family:
Polyurethanes (PU)
CORAFOAM® U 280 is used as Polyurethane rigid foam PUR. can be cut with almost any type of tool. Its closed cellular structure and absence of fibers or granular structure result in crisp, excellently defined edges after fabrication. It is also impermeable by any type of liquid, including water and solvents, making it much better suited for severe weather conditions or harsh marine environments than many other materials.
Synfoam
SynFoam® DW-31
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam DW is a high performance syntactic foam designed for the most critical deep water applications. SynFoam DW has the highest strength to weight ratio of all SynFoam grades and allowing the end users to ultimately reduce the weight of the buoyancy package. Our DW series ranges in density from 31 to 41 pounds per cubic foot and is highly recommended for 5K and 6K ROV's as well as other deep water submersibles. SynFoam DW is available as 4.5” x 11.5” x 11.5” fully cured blocks. The blocks may be further machined into different sizes and shapes by the end user to meet the necessary specific tolerances and requirements. Our syntactic foam is easily bonded together with the use of our syntactic adhesive to form large structures. If you have a specific design for use with SynFoam DW we also provide final module fabrication services. Services include machining, assembly, and finishing with a quality marine based paint.
Advanced Honeycomb
Nomex® AHN-4120-1/8-8.0
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN-4120-1/8-8.0 is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
AcoustiGuard – WILREP LTD.
AcoustiGuard – WILREP LTD. Barymat BTMM-14C
Functions:
Core Material
Core Type:
Polyurethane Foam
Chemical Family:
Polyurethanes (PU)
Barymat BTMM-14C is a versatile and durable noise barrier / absorption material. The composite consists of (from top down) a metallized mylar facing that has high contamination resistance and light reflectivity, 1.0 in. of acoustic urethane foam for sound absorption, a loaded, flexible 1.6 lb. per sq. ft. barrier for transmission loss and a .25 In. urethane foam decoupler. It is suitable for very dirty, wet or oily environments and can be exposed to direct spray.
ACP Composites
Lantor Soric® XF 2
Functions:
Core Material
Core Type:
Other Core Types
Compatible Polymers & Resins:
Phenolic Resins, Epoxies (EP), Vinyl Esters, Polyesters
Lantor Soric® XF 2 is a flexible honeycomb foam mat used to add structure and thickness to composite laminates. The compression resistant hexagonal cell structure and resin flow channels make Aero-Mat ideal as a core material and infusion medium in one. Unlike standard cell honeycomb, Aero-Mat is very flexible and will conform to compound shapes. The pressure resistant cells create thickness in the laminate without the added weight of extra fabric layers. It is ideally suited for reinforcing curved laminations where additional stiffness is needed.
Corex Logistics
CORMASTER NOMEX® AEROSPACE Hexagonal C1 4,8
Functions:
Core Material
Core Type:
Nomex Honeycomb
Chemical Family:
Polyamides, Phenols & Phenolics
CORMASTER NOMEX® AEROSPACE Hexagonal C1 4,8 is the ideal lightweight material for aeronautical applications and non metallic structures made from NOMEX® T412 paper sheets bonded together and coated with a phenolic resin.
Synfoam
SynFoam® DW-33
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam DW is a high performance syntactic foam designed for the most critical deep water applications. SynFoam DW has the highest strength to weight ratio of all SynFoam grades and allowing the end users to ultimately reduce the weight of the buoyancy package. Our DW series ranges in density from 31 to 41 pounds per cubic foot and is highly recommended for 5K and 6K ROV's as well as other deep water submersibles. SynFoam DW is available as 4.5” x 11.5” x 11.5” fully cured blocks. The blocks may be further machined into different sizes and shapes by the end user to meet the necessary specific tolerances and requirements. Our syntactic foam is easily bonded together with the use of our syntactic adhesive to form large structures. If you have a specific design for use with SynFoam DW we also provide final module fabrication services. Services include machining, assembly, and finishing with a quality marine based paint.
Ultracor
Ultracor UCF-278-3/8-3.5
Functions:
Core Material
Core Type:
FRP Honeycomb
Chemical Family:
Polyacrylonitriles, Epoxy & Epoxy Derivatives
Ultracor UCF-278-3/8-3.5 is used in structural applications where high mechanical performance is paramount and low density remains a primary concern.
Lantor Composites
Soric® LRC 3
Functions:
Core Material
Chemical Family:
Polyesters
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Phenolic Resins, Polyesters, Vinyl Esters
Soric® LRC 3 is the cost effective solution for closed mold processes. It is used as core material and infusion medium. It is a pressure stable polyester nonwoven and compatible with all regular types of resins, including Polyester, Vinylester, Phenolic and Epoxy. It is suitable for closed mold processes, including Infusion, RTM Light, RTM Heavy.
Polyumac
Polyumac Air-Cell T-100
Functions:
Core Material
Core Type:
Thermoplastic Foam
Compatible Polymers & Resins:
Epoxies (EP), Vinyl Esters, Polyesters
Chemical Family:
Polyesters
Polyumac Air-Cell T-100 is a hybrid, closed cell cross-linked polyester foam core that is an economical alternative to other cores used in the production of sandwich composite structures. In addition to its excellent strength to weight ratio, it offers good dimensional stability at elevated temperatures.
Lantor Composites
Soric® LRC 1.5
Functions:
Core Material
Chemical Family:
Polyesters
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Phenolic Resins, Polyesters, Vinyl Esters
Soric® LRC 1.5 is the cost effective solution for closed mold processes. It is used as core material and infusion medium. It is a pressure stable polyester nonwoven and compatible with all regular types of resins, including Polyester, Vinylester, Phenolic and Epoxy. It is suitable for closed mold processes, including Infusion, RTM Light, RTM Heavy.
Nidaplast Composites
NIDAPAN 8GR600
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
Chemical Family:
Polypropylenes (PP), Polyolefins
NIDAPAN 8GR600 are alveolar structures, 8 mm mesh, in extruded polypropylene. The nidapan is a reinforced honeycomb, intended to serve as a rigid core of glued sandwich panels or ready-to-use rigid panels. Their surface coating allows practically all types of materials to be laminated or bonded, for applications in many fields: building, transport, water sports, industrial equipment, sport, leisure, etc. The honeycomb is reinforced with a 602 coating. g/m2 and the polyester fleece serves as an adhesion support to the facing to be applied. This rigid panel brings productivity gains by allowing the siding to be glued on only one side.
CEL COMPONENTS S.R.L.
CEL COMPONENTS S.R.L. PET W FR-FR150
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
Cel Components S.R.L. Pet W FR-FR150 is a polyethylene ter based fire retardant structural foam cores. Pet Foam is a thermoplastic core material suitable for a variety of sandwich applications to increase performance and reduce weight. It is used in sandwich panel applications in railway wagons and in shipyards and for wind power applications. It is easy to work with and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and pressing.
Polyumac
Polyumac Stringer and Transom Systems
Functions:
Core Material
Polyumac Stringer and Transom Systems is a properly designed and constructed stringer system provides structural integrity, stiffness and load-transference to the hull. Polyumac’s Stringer Systems are engineered to be an integral part of the hull structure based upon the characteristics of the customer’s specific hull configuration and laminate schedule.
Armacell
ArmaPET™ Struct GR200
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Struct GR200 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.
Polyumac
Polyumac GatorBoard CS-20
Functions:
Core Material
Compatible Polymers & Resins:
Epoxies (EP), Vinyl Esters, Polyesters
Polyumac GatorBoard CS-20 is a closed-cell, high performance foam core that is reinforced with fiberglass cloth and continuous strand mat. GatorBoard will never rot and will maintain its strength regardless of the length of time that it is exposed to water.
Nidaplast Composites
Nidaplast 8R
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Polyesters
Chemical Family:
Polypropylenes (PP), Polyolefins
NIDAPLAST 8R are honeycomb structures, 8mm mesh, in polypropylene used as the core of structural sandwich panels. Nidaplast 8R is the standard product in the range. It is suitable for use by contact or projection stratification. The surface coating (polyester non-woven) allows practically all types of materials to be laminated or bonded, for applications in many fields: building, transport, water sports, industrial equipment, sport, leisure. The Nidaplast 8R product has the " Naval Approval Certificate " issued by DNV. Germanischer Lloyd certificate. The polyester nonwoven present on nidaplast 8R offers an ideal surface for impregnation with thermosetting resins (polyester, epoxy, etc.).
Sekisui Plastics
Sekisui Plastics ST-Eleveat RE
Functions:
Core Material
Core Type:
Thermoplastic Foam
Sekisui Plastics ST-Eleveat RE is environmentally friendly products that used 90% or more of recycled materials.
JSP International
ARPRO® 3430BL
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO® 3430BL is a expanded polypropylene.
SAERTEX GmbH
SAERfoam®
Functions:
Core Material
Core Type:
Polyurethane Foam
Compatible Polymers & Resins:
Epoxies (EP), Unsaturated Polyester (UPE), Vinyl Esters
Chemical Family:
Polyurethanes (PU)
The SAERfoam + edition includes all non standard articles and allows customized adaptions – even fire protection solutions in combination with SAERTEX LEO are possible.
NCFI Polyurethanes
Bio-Lux Max™ BLMS18527
Functions:
Core Material
Core Type:
Polyurethane Foam
Bio-Lux Max™ BLMS18527 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.
Composite Essential Materials
NIDAPLAST® 8FR
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
NIDAPLAST® 8FR is V2 Classification according to UL94. The longevity for the core's storage is guaranteed by a anti U.V. - U.V. Protection of the finished panel is ensured by the skins of the sandwich panel. With behavior of fire it has excellent resistance to water and most acids, bases and salt solutions.
ARPO Foams
ARPRO 3150
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO 3150 appears in a white color.
Diab
Divinycell® P60
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
Divinycell P is a closed-cell PET structural core with excellent fire, smoke and toxicity behavior. It is thermoplastic and recyclable, offering good mechanical properties, high chemical resistance and does not absorb water. Divinycell P is ideal but not limited to applications requiring demanding FST properties like public transport, architecture or commercial marine. Due to its good dimensional stability at elevated temperatures, Divinycell P can be processed with medium temperature pre-preg systems and it is compatible with most commonly used resin and manufacturing systems. Divinycell P is easy to thermoform, cut or mill.
Lantor Composites
Teccore® TG120
Functions:
Core Material
Chemical Family:
Polyethylene Terephthalate (PET)
Core Type:
Thermoplastic Honeycomb
Teccore® TG120 creates additional stiffness in advanced composite panels at lower weight and cost. A panel density of 0.9 g/cm2 can be achieved. By replacing carbon (prepreg) content, Lantor Teccore reduces the environmental impact of carbon composites up to 40% CO2 eq. emission and energy used. Teccore has a nonwoven base made from recycled bottles and resin bonded microspheres to build up low weight volume. Lantor Teccore helps to reduce the fiber print in composite parts and makes painting much easier.
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