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Rock West Composites
Rock West Composites NOM-0085-11-D
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Aramid (Kevlar)
Rock West Composites NOM-0085-11-D is a Aerospace grade aramid fiber honeycomb that exhibits outstanding flammability properties. It is manufactured from Meta-Aramid paper and coated with a heat resistant phenolic resin.
Zotefoams
Plastazote® 5SLD33NBE-0465
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process.Plastazote® 5SLD33NBE-0465 is a low density polyethylene foam.
NCFI Polyurethanes
Bio-Lux Max™ BLMS14544
Functions:
Core Material
Core Type:
Polyurethane Foam
Bio-Lux Max™ BLMS14544 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.
NMG Composites
Atlas HPE 120
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Atlas HPE 120 is a new type of material with IPN (interpenetrating polymer network structure). Due to this unique chemical structure, it is an ideal choice for applications with high strength, fatigue resistance, high temperature resistance and impact resistance. It is widely used in large-scale wind power blades and main supporting components, ships, sports equipment and other fields.
Diab
Divinycell® HT251
Functions:
Core Material
Chemical Family:
Vinyls, Vinylics & Vinyl Derivatives
Divinycell HT is an aerospace core available with comprehensive quality documentation and traceability. Diviniycell HT foam is suitable for pre-preg processing (typical +250°F) as well as wet resin systems and infusion. Furthermore Divinycell HT is also self-extinguishing according to FAR 25.853. Divinycell HT eliminates edge potting and sweep and sand.
Diab
Divinycell® PN250
Functions:
Core Material
Chemical Family:
Polyethylene Terephthalate (PET)
Divinycell PN is a structural thermoplastic core material perfectly suited in a variety of sandwich applications to increase performance and reduce weight. Divinycell PN is used in industrial, transportation, marine and wind applications. It is easy to machine and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and press bonding. The material has a stable closed cell structure and is insensitive to moisture, decay or rot, making it an excellent substitute for organic materials such as balsa and plywood. High density Divinycell PN (PN200 and PN250) is particularly suited for flooring, decking, local inserts in the way of fittings; either tapped or bolted through and has very good screw retention. Divinycell PN is 100% recyclable.
American Foam Technologies
Thermo-Cor™ FR 7.0
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Phenols & Phenolics
Thermo-Cor™ FR 7.0 phenolic foam is a rigid, semi-closed celled, foam that comes in a full range of densities from 2.0 pcf to 40.0 pcf.Thermo-Cor FR has a higher compression strength ratio than competing phenolic foams of the same density. Its superior structural strength makes it well suited for stand-alone panels and stress skins used either as thermal or acoustical insulation for commercial applications, especially in hospitals, nursing homes and other public places where low smoke and toxicity are important.
NMG Composites
Atlas HPE 90
Functions:
Core Material
Core Type:
Polyvinyl Chloride (PVC) Foam
Atlas HPE 90 is a new type of material with IPN (interpenetrating polymer network structure). Due to this unique chemical structure, it is an ideal choice for applications with high strength, fatigue resistance, high temperature resistance and impact resistance. It is widely used in large-scale wind power blades and main supporting components, ships, sports equipment and other fields.
ARPO Foams
ARPRO 5195
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO 5195 appears in a black color.
Ultracor
Ultracor UKF-171-1/4-2.3
Functions:
Core Material
Core Type:
FRP Honeycomb
Chemical Family:
Cyanate Esters, Aramid (Kevlar)
Ultracor UKF-171-1/4-2.3 is used in Double Shell Reflectors and other lightly loaded structures requiring Kevlar’s dielectric properties. UKF-171-1/4-2.3 is space qualified material.
Advanced Honeycomb
Nomex® AHN-4120-3/16-4.0 OX
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN-4120-3/16-4.0 OX is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
Nidaplast Composites
Nidagravel® 140
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
Chemical Family:
Polypropylenes (PP), Polyolefins
Nidagravel® 140 gives an impression of space and allows to combine mineral and vegetal. It is ideal for creating walkways, garage accesses, terraces, etc. With nidagravel plates®, each gravel coating becomes much more practicable than in the past. The alveolar structure of nidagravel plates® allows, in fact, to keep the gravel perfectly in place. Their dimensions guarantee you a quick and easy installation. Walking, cycling, using a wheelchair or driving your child's stroller is no longer a problem. Soft floors, unsightly ruts, annoying puddles and dangerous potholes are just a bad thing memory.
Microcell Composite
CELLOMER® FOAM S-2110D
Functions:
Core Material
Core Type:
Other Core Types
CELLOMER® FOAM S-2110D is a general purpose foamed board that is geared for thermoforming and post-processed.
Plascore
Plascore Aramid Fiber PN1-1/8-4.0-OV
Functions:
Core Material
Core Type:
Nomex Honeycomb
Chemical Family:
Aramid (Kevlar)
Plascore Aramid Fiber PN1-1/8-4.0-OV is a commercial grade aramid fiber honeycomb is manufactured from Meta-Aramid paper and coated with a heat resistant phenolic resin.
I-Core Composites LLC
CORRITE™ SF-80
Functions:
Core Material
Core Type:
Balsa Wood
End Uses:
Yacht, Wind Turbine Blades
CORRITE™ SF-80, a product of I-Core Composites, LLC (I-CORE), has a proven track record of successful application in a wide variety of structural applications. I-CORE products are designed and manufactured to meet customer specifications and custom products are available upon request.
J6 Polymers
JFoam™ BX-300
Functions:
Core Material
Chemical Family:
Polyurethanes (PU), Polycyanurates
JFoam™ BX-300 is an all water blown, rigid polyurethane / polyisocyanurate foam system, which can be used for pour in place applications
Engineered Syntactic Systems
Engineered Syntactic Systems HZ-34
Core Type:
Syntactic Foam
Functions:
Core Material
HZ-34 Grade syntactics are formulated to survive crush pressures greater than 20,000 psi, for safe operation in the Hadal Zone. It is produced from the most advanced resin and hollow glass microspheres available, these homogeneous materials provide the industry’s lowest density for this extreme depth range.
Nidaplast Composites
Nidaplast 8HP
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Polyesters
Chemical Family:
Polypropylenes (PP), Polyolefins
Nidaplast 8HP is a polypropylene honeycomb intended as a core for structural sandwich panels. Nidaplast 8HP has a higher density than nidaplast 8. The walls of its cells are thicker and allow it to obtain superior mechanical characteristics. The Nidaplast 8HP product has the "Naval Approval Certificate" issued by the DNV. Germanischer Lloyd certificate.
Synfoam
SynFoam® LG-15
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam LG is a unique, expandable, closed cell syntactic foam that provides very low density and moderate strength. SynFoam LG is an ideal replacement for polyurethane foams where higher modulus is needed to support lightweight structures. SynFoam LG has low dielectric loss and loss properties at a reduced weight than traditional low loss materials used for electronic applications. The system is suitable for electronic potting and encapsulation as well as structural support. SynFoam LG is ideal for electronic applications that require room temperature curing temperatures and will not be exposed to high continuous use temperatures. Please see our ELG grade foams for high temperature applications. SynFoam LG is available as one and five gallon kits. Each kit contains an A and B side that must be mixed together prior to casting. Cure is achieved within 24 hours and full properties will be realized after 7 days at room temperature. Densities can be customized to the user's specifications. Interlayer adhesion allowing large structures to be made with multiple pours. If you have a specific mold for use with SynFoam LG we also provide final casting and fabrication services.
3A Core Materials
AIREX® T10.110
Functions:
Core Material
Core Type:
Thermoplastic Foam
AIREX® T10 is a closed-cell, thermoplastic and recyclable polymer foam with a very homogeneous cell structure, high mechanical properties and an outstanding price / performance ratio. It has an extraordinary resistance to fatigue, is chemically stable and has negligible water absorption. It is thermally stable during high temperature processing and post curing. T10 is designed for easy use with all resin systems and processing technologies. AIREX® T10 is ideally suited for high volume applications of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated temperatures during manufacturing.
Hangzhou Hi-Tech Fine Chemical
Hangzhou Hi-Tech Fine Chemical Cross-linked polyethylene foam
Applications:
Tape & Label Adhesives, Footwear, Sports & Recreation
Product Families:
Foam Cores, Core Materials
Polymer Name:
Crosslinked Polyethylene (XLPE / PEX)
End Uses:
Footwear, Sporting Goods, Surfboards
Cross-linked polyethylene foam is used in Steel composite layers, construction tape, underground cables for the external protection, heating equipment, insulation, sealing tape, building insulator, seal tank, helmet, waterproof material, floor insulation materials, cushioning buffer materials.
Ultracor
Ultracor UCF-180-3/8-3.5
Functions:
Core Material
Core Type:
Other Core Types
Ultracor UCF-180-3/8-3.5 is available as a honeycomb core with distinctive cell geometry. UltraFlex provides similar or higher mechanical properties than comparable hexagonal cores of equivalent density.
Armacell
ArmaPET™ Struct GR100
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Struct GR100 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.
Marex Composites
Lycell L060 kgm3
Functions:
Core Material
Core Type:
Polyvinyl Chloride (PVC) Foam
Lycell L060 kgm3 is a lower cost core material for general composite applications.
Zotefoams
Plastazote® 5SHD30BK-0220
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process.Plastazote® 5SHD30BK-0220 is a high density polyethylene foam.
Synfoam
SynFoam® UL-8
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam UL is a 100% closed cell, low density foam with exceptional compressive and insulation properties. UL grade foams are rigid, easily machined and can be sanded to a smooth finish. SynFoam UL is used for structural weight reduction, thermal insulation and as a replacement for honeycomb structures in aerospace applications. SynFoam is also used in the marine industry when a protective coating is applied to prevent water ingress. SynFoam UL is an ideal structural core material and has been used to replace honeycombs, PU and PVC based foams. SynFoam UL is chemically stable and UV resistant. SynFoam UL is available as 6” x 12” x 24” fully cured blocks. The blocks may be further machined into different sizes and shapes by the end user to meet the necessary specific tolerances and requirements. Our syntactic foam is easily bonded together with the use of our syntactic adhesive to form large structures. If you have a specific design for use with SynFoam UL we also provide final fabrication services. Services include machining, assembly, and finishing with a quality coating.
Composite Essential Materials
NIDAPLAST® 8HP
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
NIDAPLAST® 8HP is inflammable and it has excellent resistance to water and most acids, bases and salt solutions.The longevity for the core's storage is guaranteed by a anti U.V. - U.V. Protection of the finished panel is ensured by the skins of the sandwich panel.
Diab
Divinycell® HM100
Functions:
Core Material
Chemical Family:
Vinyls, Vinylics & Vinyl Derivatives
Divinycell HM is a high performance structural core designed for fast marine hulls where higher toughness is required. Divinycell HM combines a very high shear strength with an outstanding shear elongation. As a result, Divinycell HM is an extremely tough product, capable of absorbing high dynamic impacts and slamming loads. Divinycell HM´s elongation exceeds the requirements of ISO 12215, GL and ABS rules to allow for reduced safety factors in structural calculations, providing a lighter, yet strong structure. Divinycell HM’s high compressive properties provide excellent resistance to denting and skin wrinkling of thin skins. Divinycell HM offers a high operating temperature, thus reducing the risk of print through on dark hulls.
METYX Composites
TYCOR® W7.1
Functions:
Core Material
Core Type:
Polyurethane Foam
TYCOR® W7.1 provides designers a cost advantage compared to balsa and structural foam. The fiber-reinforced pre-form core is designed for vacuum infusion. It is comprised of fiberglass webs which develop nearly allthe core’s mechanical properties upon infusing and helps prevent resin race tracking even in contoured shapes. Fine cell foam minimizes excess resin absorption and provides durability during handling and processing. TYCOR® W0.1 engineered core materials optimize weight, stiffness and strength in infused applications enabling structures that can be made lighter, less expesively and more reliably than old generation core materials.
Kayco Composites
Kayco Composites R25
Functions:
Core Material
Core Type:
Polyurethane Foam
Kayco Composites R25 is a rigid, closed-cell, high-density polyurethane foam core panel. The reinforced panel is a sandwich construction with fiberglass reinforcements. The fiberglass reinforcements are offered in several schedules.
Kayco Composites
Kayco Composites U20
Functions:
Core Material
Core Type:
Polyurethane Foam
Kayco Composites U20 is a rigid, closed-cell, high-density polyurethane foam core panel. It is a foam with no reinforcement.
Advanced Honeycomb
Nomex® AHN-4120-1/4-1.5
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN-4120-1/4-1.5 is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
Armacell
ArmaPET™ Struct GR80
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
ArmaPET™ Struct GR80 is the versatile and durable solution for structural sandwich applications, with a more environmentally responsible approach. Provides a unique combination of material and processing properties, such as durability, elevated service temperature stability and excellent compatibility with most common resins and manufacturing methods.
NCFI Polyurethanes
Bio-Lux Max™ BLMS12525
Functions:
Core Material
Core Type:
Polyurethane Foam
Bio-Lux Max™ BLMS12525 is the premier choice when you require a wide range of high performance foams that contain the highest amount of renewable materials on the market. As a recognized leader in environmental stewardship within the polyurethane industry, NCFI has been at the forefront of producing flexible foam products containing renewable raw materials. It is a revolutionary product that is USDA certified at33% bio based content, and is FR free. It is a culmination of years of research and state of the art manufacturing, coming together to produce an environmentally responsible foam without sacrificing performance. Our pledge is to constantly maximize the renewable content of these products while maintaining the high standards you expect.
Composite Essential Materials
MATLINE+ 301
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
MATLINE+ 301 is designed for use as a core material in dry and wet-on-wet hand layup and spray lamination production. It is proven as an effective alternative to glass fiber core layers, delivering consistent thickness without adding excess weight, improving rigidity whilst lowering overall manufacturing costs.
3A Core Materials
AIREX® PXc.420
Functions:
Core Material
Core Type:
Polyurethane Foam
AIREX® PXc is a closed-cell, fiber reinforced polymer foam with very high mechanical properties ideally suited as core material for structurally loaded sandwich applications. The sophisticated manufacturing process evenly distributes continuous glass fibers throughout the foam generating a very consistent foam with enhanced mechanical properties especially in compression and shear. AIREX® PXc is dimensionally stable, has very low water absorption, and is resistant to chemicals and high temperatures. It is ideally suited as a core material for highly loaded sandwich structures or as a replacement for wood and plywood.
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