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Microcell Composite
CELLAMP® FOAM M5130
Functions:
Core Material
Core Type:
Other Core Types
Compatible Polymers & Resins:
Polyethylenes (PE), Silicones
CELLAMP® FOAM M5130 is a foamed board with outstanding Damping Properties that is geared for thermoforming and post-processed.
CEL COMPONENTS S.R.L.
CEL COMPONENTS S.R.L. PET/W GR115
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
Cel Components S.R.L. Pet/W GR115 is a polyethylene ter based structural foam cores. It is made from 100% post-consumer PET. Pet Foam is a thermoplastic core material suitable for a variety of sandwich applications to increase performance and reduce weight. It is used in sandwich panel applications in railway wagons and in shipyards and for wind power applications. It is easy to work with and has good dimensional stability at elevated temperatures. It is suitable for a variety of processes including infusion, prepreg and pressing.
Synfoam
SynFoam® HT-17
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam HT is a high performance, light weight pre-cast syntactic foam that provides the best combination of high temperature resistance and dielectric properties. SynFoam HT has a low coefficient of thermal expansion and good strength. In addition to being used for weight reduction SynFoam HT is also used in the microwave industry because of the dielectric properties which show outstanding performance over a wide frequency range up to 10 GHz. SynFoam HT is an ideal structural core material for applications that will be exposed to higher temperatures and has been used to replace honeycomb structures. SynFoam HT is chemically stable, UV resistant and does not absorb water. SynFoam HT is available as 4” x 12” x 12” fully cured blocks. The blocks may be further machined into different sizes and shapes by the end user to meet the necessary specific tolerances and requirements. Our syntactic foam is easily bonded together with the use of our syntactic adhesive to form large structures. If you have a specific design for use with SynFoam HT we also provide final fabrication services. Services include machining, assembly, and finishing with a quality coating.
Diab
Diab ProBalsa
Functions:
Core Material
Core Type:
Balsa Wood
Processing Methods:
Hand Lay-up
ProBalsa is a high quality organic core material made from end grain balsa wood. The end grain, micro honeycomb structure offers exceptional shear and compressive strength. In addition ProBalsa offers good fatigue properties, high thermal and sound insulation and low FST (fire, smoke & toxicity) properties. ProBalsa is best suited for dynamic structures where performance and efficiency are important. All ProBalsa core materials are particularly easy to work using conventional woodworking tools. It can be drilled, milled, turned and sawn to close tolerances. ProBalsa is compatible with most resin and manufacturing processes. It is also suitable for elevated temperature cure prepreg systems.
Plascore
Plascore PP Polypropylene Honeycomb PP1-5.0-N1-8
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
Chemical Family:
Polypropylenes (PP), Polyolefins
Plascore PP Polypropylene Honeycomb PP1-5.0-N1-8 exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable. PP polypropylene honeycomb is supplied with or without a non-woven polyester veil for better bonding. It is also supplied with or without a film barrier under the polyester veil to limit the amount of resin consumption.
JSP International
ARPRO® 3429ORFR
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO® 3429ORFR is a fire retardant expanded polypropylene.
Synfoam
SynFoam® AD-40
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam AD s a two component, room temperature curing, castable syntactic designed for casting lightweight complex shapes, where the need for acoustic transparency is a priority. Synfoam AD shows high levels of echo reduction both at ambient pressure and at operating depth. It has been used in the manufacture of sonar domes and sonar windows in submarines. The cast product provides an acoustically transparent housing that surrounds and protects a marine ship’s sophisticated sonar transducer array. SynFoam AD is available as 1, 2, and 5 gallon kits. Each kit contains an A and B side that must be mixed together prior to casting. Cure is achieved within 24 hours and full properties will be realized after 7 days at room temperature. Densities can be customized to the user's specifications. Please consult the appropriate instructions for limitations of depth of cure. If you have a specific mold for use with SynFoam AD we also provide final casting and fabrication services. Services include casting and finishing with a quality paint.
Diab
Divinycell® PX300
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
Divinycell PX is based on PET, which makes it to a recyclable, thermoplastic sandwich core material. Divinycell PX provides excellent FST (fire, smoke & toxicity) properties, high temperature performance, very good fatigue properties, good mechanical characteristics and chemical resistance. It also offers excellent acoustic/thermal insulation properties and low water absorption. Divinycell PX is particularly ideal for public transportation and industrial applications. The energy efficiency of a Divinycell PX sandwich makes it ideal for transport applications such as interior paneling, floors and exterior panels for trains, trams, busses and coaches. In the industrial/ construction market, the good mechanical and FST properties of Divinycell PX allows it to be used for a wide variety of applications such as domes, architectural claddings and industrial housings.
Engineered Syntactic Systems
Fire Shield LFST - 36P
Core Type:
Syntactic Foam
Functions:
Core Material
Fire Shield LFST - 36P is a low-density syntactic material specifically designed to meet the flame, smoke and toxicity requirements of Marine and infrastructure applications. Produced from the most advanced resin and hollow glass microspheres available, the mechanical properties of this flame retardant material make it the ideal solution for challenging engineering projects.
Zotefoams
Plastazote® 5SLD33RD-0094
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Plastazote® is a closed cell, cross-linked polyethylene block foam manufactured using Zotefoams unique production process.Plastazote® 5SLD33RD-0094 is a low density polyethylene foam.
Advanced Honeycomb
Nomex® AHN-4120-3/8-1.5
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN-4120-3/8-1.5 is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
Lantor Composites
Coremat® Xi 2
Functions:
Core Material
Chemical Family:
Polyesters
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Phenolic Resins, Polyesters, Vinyl Esters
Coremat® Xi 2 is the cost effective solution for open mold processes, It is used as core material and/or print blocker It is a polyester nonwoven and compatible with all regular types of resins, including Polyester, Vinylester, Phenolic and Epoxy. It Is suitable for hand lay-up and spray-up process
Polyumac
Polyumac Air-Cell T-240
Functions:
Core Material
Core Type:
Thermoplastic Foam
Compatible Polymers & Resins:
Epoxies (EP), Vinyl Esters, Polyesters
Chemical Family:
Polyesters
Polyumac Air-Cell T-240 is a hybrid, closed cell cross-linked polyester foam core that is an economical alternative to other cores used in the production of sandwich composite structures. In addition to its excellent strength to weight ratio, it offers good dimensional stability at elevated temperatures.
Toray
Toray MicroPly™ TCF4001
Functions:
Core Material
Core Type:
Thermoset Foam
Chemical Family:
Cyanate Esters
Toray Toray MicroPly™ TCF4001 cyanate ester syntactic foam is unique in the industry due to its combination of low density and good structural properties. The material does not require pressure during cure to achieve its mechanical properties, and can be machined to shape if required. Toray MicroPly™ TCF4001 can be packed into tooling cavities. 177°C (350°F) Cure, Cyanate Ester Syntactic Foam.
NMG Composites
Atlas HPE 120
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylenes, Polyolefins
Atlas HPE 120 is a new type of material with IPN (interpenetrating polymer network structure). Due to this unique chemical structure, it is an ideal choice for applications with high strength, fatigue resistance, high temperature resistance and impact resistance. It is widely used in large-scale wind power blades and main supporting components, ships, sports equipment and other fields.
Tubus Bauer GmbH
Tubus Bauer GmbH PEI 4,0-144C
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
Chemical Family:
Polyimides (PI)
Tubus Bauer GmbH PEI 4,0-144C is a tubus core made with Polyetherimide.
3A Core Materials
BALTEK® SB.50
Functions:
Core Material
Core Type:
Balsa Wood
End Uses:
Tanks
Processing Methods:
Vacuum Infusion Processing (VIP), Spray Lay-up, Resin Transfer Molding (RTM), Prepreg Processing
BALTEK® SB is a core material produced from select kiln-dried balsa wood in the ‘end-grain’ configuration. It has extremely high strength and stiffness to weight ratios, and achieves an excellent bond with all types of resins and adhesives. It is compatible with a variety of manufacturing processes and is resistant to temperature changes, or exposure to fire, or chemicals such as styrene. BALTEK® SB is an ideal core material for an extensive range of applications subjected to static or dynamic loads in service. All while being a renewable resource.
Plascore
Plascore PN1 Aramid Fiber -3/16-3.0-OV
Functions:
Core Material
Core Type:
Nomex Honeycomb
Chemical Family:
Aramid (Kevlar)
Plascore PN1 Aramid Fiber -3/16-3.0-OV is a commercial grade aramid fiber honeycomb is manufactured from Meta-Aramid paper and coated with a heat resistant phenolic resin.
Alkar Technology
Flexell
Functions:
Core Material
Core Type:
FRP Honeycomb
In order to overcome this problem, we have adapted the shape of the cell to ideally make it a circle. This was also our first geometry chosen for the FleXell , but its realization was rather complex. After analysis and simulation of several geometries, we opted for the compromise of the fish scale shape. This shape, in addition to its originality and elegance, allows, thanks to the increase or decrease in the distance between two fixed points respectively on the upper face and on the lower face of the honeycomb panel to obtain an overall deformation which has become synclastic. .. our objective. For example, it is possible to cover a dome, cylinder or cone with FleXell .
Nidaplast Composites
Nidagravel 130
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
Chemical Family:
Polypropylenes (PP), Polyolefins
Nidagravel 130 gives an impression of space and allows to combine mineral and vegetal. It is ideal for creating walkways, garage accesses, terraces, etc. With nidagravel plates®, each gravel coating becomes much more practicable than in the past. The alveolar structure of nidagravel plates® allows, in fact, to keep the gravel perfectly in place. Their dimensions guarantee you a quick and easy installation. Walking, cycling, using a wheelchair or driving your child's stroller is no longer a problem. Soft floors, unsightly ruts, annoying puddles and dangerous potholes are just a bad thing memory.
Showa Aircraft Industry
SAH® Hexagonal (Showa Aramid Honeycomb) SAH 1/8-1.8
Functions:
Core Material
Core Type:
Nomex Honeycomb
Compatible Polymers & Resins:
Phenolic Resins
Chemical Family:
Aramid (Kevlar)
SAH® Hexagonal (Showa Aramid Honeycomb) SAH 1/8-1.8 is produced with Nomex® aramid fiber sheets. These sheets are bonded by a thermosetting adhesive at the nodes. After expanded to the hexagonal cell or over-expanded cell configuration, it is dipped in a heat resistant phenolic resin and cured in an oven.
Barracuda Advanced Composites
Barracuda Advanced Composites DIVINYCELL H45 GSP
Functions:
Core Material
Core Type:
Polyvinyl Chloride (PVC) Foam
Barracuda Advanced Composites Divinycell H45 GSP has a chemical structure that offers excellent mechanical properties at low weight. Widely used, the product has proven efficiency in several application areas, including nautical area (leisure, military and commercial), land transport, wind energy, civil engineering and other industrial markets. Divinycell H45 is ideal for applications subject to fatigue and impact. Other advantages include consistency of quality, excellent adhesiveness, excellent chemical resistance, low water absorption and good acoustic insulation and thermal. Divinycell H45 is compatible with most resins and manufacturing processes.
Diab
Divinycell® HP60
Functions:
Core Material
Chemical Family:
Vinyls, Vinylics & Vinyl Derivatives
Divinycell HP has been developed to meet demands in high temperature systems, and low temperature prepreg systems. The unique IPN chemical structure, yields impressive mechanical performance to a low weight. Divinycell HP´s elevated temperature performance also extends to its ‘in service’ life as it will retain a high percentage of its mechanical properties despite exposure to high ambient temperatures. It offers high properties in all significant areas including mechanical performance, elongation to break, ductility, adhesion/peel strength, fracture toughness and dimensional stability. Other key features of Divinycell HP include excellent chemical resistance, low water absorption and good thermal/acoustic insulation.
Hypercoat Enterprises Pte
AeroRigid™ 291A
Functions:
Core Material
Core Type:
Aluminum Honeycomb
AeroRigid™ 291A is a sandwich panel made with aluminum facing and 3.4 lbs/ft3 aluminum honeycomb that is designed for aircraft interior structural and nonstructural applications such as monuments, shelving, partitions, bulkheads and galleys.
Diab
Divinycell® PX150
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polyethylene Terephthalate (PET)
Divinycell PX is based on PET, which makes it to a recyclable, thermoplastic sandwich core material. Divinycell PX provides excellent FST (fire, smoke & toxicity) properties, high temperature performance, very good fatigue properties, good mechanical characteristics and chemical resistance. It also offers excellent acoustic/thermal insulation properties and low water absorption. Divinycell PX is particularly ideal for public transportation and industrial applications. The energy efficiency of a Divinycell PX sandwich makes it ideal for transport applications such as interior paneling, floors and exterior panels for trains, trams, busses and coaches. In the industrial/ construction market, the good mechanical and FST properties of Divinycell PX allows it to be used for a wide variety of applications such as domes, architectural claddings and industrial housings.
The Gill Corporation
Gillcore® HD Honeycomb
Functions:
Core Material
Core Type:
Nomex Honeycomb, Paper Honeycomb
Gillcore® HD is a meta-aramid fiber reinforced honeycomb which is coated with heat resistant phenolic resin. Gillcore® HD provides a wide range of honeycomb types, including different cell sizes, cell geometries, paper thicknesses and densities, for commercial and aerospace defense applications.
Plascore
Plascore PP Polypropylene Honeycomb PP1-4.0-N1-10
Functions:
Core Material
Core Type:
Thermoplastic Honeycomb
Chemical Family:
Polypropylenes (PP), Polyolefins
Plascore PP Polypropylene Honeycomb PP1-4.0-N1-10 exhibits a unique cell structure. The core has 3 orientations vs. the 2 orientations common with other honeycomb, making its properties more uniform. Each cell has a tubular form and is inherently stable. PP polypropylene honeycomb is supplied with or without a non-woven polyester veil for better bonding. It is also supplied with or without a film barrier under the polyester veil to limit the amount of resin consumption.
Ultracor
Ultracor UQF-314-3/8-3.0
Functions:
Core Material
Core Type:
FRP Honeycomb
Chemical Family:
Cyanate Esters, Quartz
Ultracor UQF-314-3/8-3.0 is used in double shell reflectors, radomes and other lightly loaded structures requiring Quart’s dielectric properties.
Rock West Composites
Rock West Composites NOM-0460-24-D
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Aramid (Kevlar)
NOM-0460-24-D is a aerospace grade aramid fiber honeycomb that exhibits outstanding flammability properties. It is manufactured from meta-aramid paper and coated with a heat resistant phenolic resin.
NMG Composites
Atlas F65
Functions:
Core Material
Core Type:
Other Core Types
Atlas F65 has a very good honeycomb structure and special chemical properties, which can be effectively used in all standard industries and processing industries, such as hand lay-up, vacuum infusion, RTM and other processes. It is a globally applicable material, widely used in fields such as wind turbine cabin covers, ships and non-structural parts.
Synfoam
SynFoam® SV-37
Functions:
Core Material
Core Type:
Syntactic Foam
SynFoam SV-37 is a high performance syntactic foam designed for use in subsea void filler applications. SV-37 is provided as three components which are easily mixed together and then cast to their final density. Component A is a high performance, low viscosity epoxy that has been formulated for high compressive strength and to provide excellent processing characteristics. Component B is a low viscosity polyamide hardener which can be cured over a wide temperature range while possessing a low exotherm. Component C is made of free flowing hollow glass microspheres that provide the low density and hydrostatic properties of the final syntactic foam.
Advanced Honeycomb
Nomex® AHN-4120-1/4-2.0
Functions:
Core Material
Core Type:
Paper Honeycomb, Nomex Honeycomb
Chemical Family:
Phenols & Phenolics
Nomex® AHN-4120-1/4-2.0 is an Aerospace Grade Nomex® Honeycomb which exhibits high strength and toughness in a small cell, low density, non-metallic honeycomb. It is particularly noted for its corrosion resistance. This material is fire resistant and is typically used in transport aircraft construction where low O.S.U., smoke, and toxicity characteristics are a necessity. This material also exhibits good thermal insulation properties and also has good dielectic properties. This honeycomb is easily machined, formed, and shaped and well suited to adhesive bonding.
Eurofoam
Cellpur R 5060
Functions:
Core Material
Core Type:
Other Core Types
Cellpur R 5060 opens up a new dimension in hygiene and comfort. For the first time, Tencel® powder with its sensational climate properties is successfully incorporated into foam. This improves the foam's absorption potential for moisture.
JSP International
ARPRO® 3427ORFR
Functions:
Core Material
Core Type:
Thermoplastic Foam
Chemical Family:
Polypropylenes (PP), Polyolefins
ARPRO® 3427ORFR is a fire retardant expanded polypropylene.
AcoustiGuard – WILREP LTD.
AcoustiGuard – WILREP LTD. BARYMAT M-600D
Functions:
Core Material
BARYMAT M-600D consist of a deep embossed vinyl “carpet like” wear surface on top of high transmission loss, 1.0 lb and 2. lb per sq. ft. flexible barrier with a 0.25 in. for the M-100D and a 0.375 in. closed cell modified PVC/nitrile rubber foam decoupling layer. The scuff resistant surface provides durability while the closed cell foam delivers excellent vibration isolation for maximum comfort. Baymat M-100D & M-600D is easy to install, effective treatments which require water and oil absorption resistance.
Lantor Composites
Coremat® Xi 1
Functions:
Core Material
Chemical Family:
Polyesters
Core Type:
Thermoplastic Honeycomb
Compatible Polymers & Resins:
Epoxies (EP), Phenolic Resins, Polyesters, Vinyl Esters
Coremat® Xi 1 is the cost effective solution for open mold processes, It is used as core material and/or print blocker It is a polyester nonwoven and compatible with all regular types of resins, including Polyester, Vinylester, Phenolic and Epoxy. It Is suitable for hand lay-up and spray-up process
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