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MG Chemicals 4200UV – UV Curable Conformal Coating

UV Curable Conformal Coating 4200UV is a 1-part, UL-certified conformal coating formulated for rapid cure upon exposure to UV light. It is a low viscosity coating that retains high fluorescence after curing for ease of inspection, curing to a smooth, glass-like finish. The coating contains a secondary moisture cure mechanism that allows for curing in shadowed areas. 4200UV is a cost-effective option for large volume projects where both fast turn-around and higher throughput are required. It creates a rugged barrier protecting circuits from humidity, corrosion, fungus, dust, thermal shock and high voltage arcing.

Product Type: 1K (1 component) Coating, Conformal Coating, Radiation Curable Coating

Features: Corrosion Resistant, Excellent Dirt Pick-up Resistance, Excellent Humidity Resistance, Fungus Resistant, Low Viscosity, Rapid Curing Speed, Thermal Shock Resistant, UV Curable

Application Method: Brush, Dip Coating, Spray

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Key Attributes
  • Secondary moisture cure for shadowed areas
  • Low viscosity, works well with automated dispense equipment
  • Maintains high fluorescence after curing
Key Attributes
  • Clear, thin, flexible, and durable
  • Protects against dust, humidity, salt spray, corrosion, and chemical fogs
  • Protects against electrical arching, shorts, static discharges, and thermal shocks
  • Contains a UV indicator for optical inspection
  • Applied by brushing, dipping, manual and selective spraying
  • Available in liquid, aerosol, and pen
  • IPC and UL certified versions
Brush
4200UV can be applied by brush for rework or touch-ups. Thinning is not required for most brush applications. Desired coating thickness can be achieved in a single application. Applied coating can be cured immediately.

Applications & Uses

Application Method
Cure Method
Applications
  • Improves reliability, and lengthens the life of electronic circuitry
  • Protects circuitry in coastal, tropical, marine, and other humid environments
  • Allows electronic devices to operate in harsh environments
  • Allows traces to be placed closer together by preventing arcing
Manual Spray Guns

4200UV can be readily sprayed using conventional spray guns. Ensure air lines are dry to prevent any premature curing. Use a standard fluid nozzle gun with a minimum tip diameter of 0.8–1.0 mm. The settings listed below are recommendations; however, performance will vary with different brands:

Inlet Air flow Air cap
20–40 psi 10–15 SCFM 8–10 psi

 

Recommended Preparation
Clean the substrate with Isopropyl Alcohol, MG #824, so the surface is free of oils, dust, and other residues.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Theoretical Coverage at 50 mm186 900cm2/L
Storage Temperature Range4-40°C
Recommended Film Thickness50-125μm
Cured Properties
ValueUnitsTest Method / Conditions
Glass Transition Temperature (Tg)72°C
Service Temperature Range-65 to 150°C
Resistivity3.4 x 10⁽¹⁴⁾Ω·cm
Dielectric Strength1 000V/mil
CTE (Prior Tg)78ppm/˚C
Insulation Resistance1 x 10⁽¹³⁾Ω
Dielectric Withstand Voltagemin. 1500V
CTE (After Tg)213ppm/˚C
Uncured Properties
ValueUnitsTest Method / Conditions
Density1.06g/mL
Calculated VOC585g/L
Percent Solids96%
Viscosity (at 25˚C)160cP
Selective Coating

The settings listed below are recommendations and performance will vary with different brands.

Settings PVA Nordson Asymtek
Valve FCS300-ES SC-350
Air Pressure 1.5 psi 4 psi
Fluid Pressure 20 psi 5 psi
Dispense Height 10 mm 13 mm
Pass Width 4 mm 2.5 mm
Coating Speed 100 mm/s 559 mm/s

Regulatory & Compliance

Chemical Inventories
Certified

IPC-CC-830C and UL746E

Certified
  • Certified UL746E
  • Certified IPC-CC-830C

Technical Details & Test Data

Dip Coat

Due to the dual curing nature of this coating, it is important to control exposure to light and moisture to prevent premature curing.

  1. Hang the PCB on a dipping arm.
  2. Slowly lower the PCB into a tank and leave immersed in the coating for 2 min to allow penetration.
  3. Slowly withdraw the PCB from the tank at a rate of approximately 6" per minute.
  4. Applied coating can be cured immediately.
Cured Setting

The cure settings for 4200UV depends on using the correct UV light intensity at the correct wavelength bandwidth along with other variables like temperature and humidity. To achieve a tack-free surface, expose the coating to the dosages outlined in the table below. Increasing the temperature will accelerate curing and subsequently lower the required UV exposure as can be seen in the graph below. The cure behavior of 4200UV was tested between 320-500nm covering both the UVA and UVB bands and has been designed for use with standard ‘H’ or ‘H+’ type bulbs. 4200UV contains a secondary moisture cure mechanism which will cure any shadowed areas within 24 hours at ambient moisture.

 

MG Chemicals 4200UV – UV Curable Conformal Coating - Cured Setting

 

Temperature Irradiance Dose
25 °C Min. 0.5 W/cm2 3.6 J/cm2
Max. 1.0 W/cm2 3.6 J/cm2
35 °C Min. 0.5 W/cm2 0.99 J/cm2
Max. 1.0 W/cm2 0.97 J/cm2

 

Packaging & Availability

Packaging Type
Available Packaging

Cat. No. Packaging Net Volume Net Weight
4200UV-945ML Can 945 mL 1.00 kg
4200UV-3.78L Can 3.78 L 4.02 kg

Storage & Handling

Shelf Life
1 Year
Storage and Handling
Store between 4 and 40 ˚C in a in a dry area, away from sunlight (see SDS).