Products

Toray Nomex® Honeycomb Core—Aerospace Grade is manufactured from Nomex® paper sheets and is coated and bonded together with a phenolic resin. Designed to offer users and designers high strength-to-weight properties at relatively low cost, Nomex® honeycomb is particularly suitable as a core material for production of sandwich structures requiring significant FST performance and using high performance fiber reinforced composites as the facing material.

Toray Nomex® Honeycomb Core—Commercial Grade is manufactured from Nomex® paper sheets and is coated and bonded together with a phenolic resin. Designed to offer industrial users and designers high strength-to-weight properties at relatively low cost, Nomex® honeycomb is particularly suitable as a core material for production of nonmetallic sandwich structures using high performance fiber reinforced composites as the facing material.

Aluminum Flex-Core® honeycomb utilizes either 5052 or 5056 alloy foil material and is available in two cell sizes. FlexCore® has unique cell configurations that significantly reduce anticlastic behavior and permit small radii of curvature without deformation of the cell walls or loss of mechanical properties. Aluminum Flex-Core® has been developed to allow the designer and fabricator freedom in the utilization of honeycomb for components requiring simple and compound curvatures. Highly contoured sandwich panels such as leading edges and flaps, nacelles, fairings, doors, and access covers, and other parabolic, spherical, and cylindrical shapes are prime Flex-Core® candidates. Duplicate die model and control tooling for aerospace use are also examples of Flex-Core® Applicationss. As with standard aluminum honeycomb, Flex-Core® provides controlled crush characteristics without rebound and thus curved energy absorption units become feasible and economical.

Toray’s aluminum aerospace (AAA) grade honeycomb core is available in corrosion-resistant 5052 and 5056 alloys. Designed predominately for use in sandwich structures to produce highly engineered structural components. In particular, the material offers the designer high strength-to-weight properties at relatively low cost, aluminum honeycomb is particularly suitable as a shear carrying core in adhesively bonded sandwich panel assemblies.

Toray Advanced Composites’ aluminum commercial (AAC) grade honeycomb core is manufactured from corrosionresistant 3003 alloy foil. Designed to offer industrial users and designers high strength-to-weight properties at relatively low cost, aluminum honeycomb is particularly suitable as a shear carrying core in adhesively bonded sandwich panel assemblies.