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"We were among the first polymer solutions providers to work in the arena of minimally invasive techniques for revolutionary procedures involving catheterization. From our earliest PTFE heat shrink extrusions to our latest LCP monofilament for MRI-compatible catheters, Zeus has sought to maintain our reputation for innovation, collaboration, quality, and a “can do” attitude that has made us and our partners successful.

Today, we have expanded our tradition of innovation to arenas beyond medical markets to include automotive, aerospace, energy – oil, gas, wind, and others – fibers optics, and fluid management. From our Dual-Shrink™ heat shrink for precision automotive sensors and connectors to our Thermally Stable PEEK coating for fiber optics, Zeus continues to look ahead and anticipate the next generation of polymer solutions in multiple markets."

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Polyimide (PI) are a class of high performing polymers recognized for their outstanding mechanical, thermal, and chemical properties. Polyimides typically exhibit consistent properties through high and low temperatures and possess very good dielectric traits. These thermally stable polymers are biocompatible for use within the body and are sterilizable by several methods. Polyimides are also very resistant to abrasion and have very good wear characteristics. Polyimide can be applied as a coating for over-the-wire (OTW; PI insulated wire) applications for both medical and non-medical uses. Polyimide provides a low friction surface for ease of pushability (deployment) of PI insulated lead wires and can be applied in extremely thin coatings. PI Glide™, a PI / PTFE composite, is an alternative for applications that require a more lubricious surface but do not require the performance of pure PTFE. PI and PI Glide™ coated wire are also available in a layered or composite construction allowing further customization of properties.

Polyimide /PI Glide

As the world’s leader in polymer extrusions, Zeus strives to deliver solutions to spark breakthroughs. We offer an array of extruded tubing solutions serving industries from medical, aerospace, automotive, critical fluid transfer, electrical, fiber optics, oil and gas exploration, and more.

AbsorV

Aeos™ ePTFE products from Zeus feature microscopic pores in the material structure. Made by expanding PTFE under controlled conditions, these porous products are imparted with unique physical properties that make them ideal for use in medical devices, electronic insulators, fiber optics, and many other applications.

Aeos

Polyimide (PI) is a group of high performing polymers known for their exceptional chemical, thermal, and mechanical performance properties. These materials demonstrate exceptional thermal stability in high and low temperatures and are extremely flame resistant. PI Glide™, our PI / PTFE composite, is a high lubricity polyimide blend for applications that require lower surface friction yet do not require the performance of pure PTFE. PI Glide™ maintains broad chemical resistance and good dielectric properties in addition to its reduced coefficient of friction. PI Glide™ is available in tubing and as a coating for over-the-wire (OTW, insulated wire) applications. For insulated wire, PI Glide™ provides a low-friction wire for easier deployment or insertion into tubing. With PI Glide™ tubing, inside diameters offer low resistance to inserted devices or tools (pushability) while the outside remains bondable without etching. PI Glide™ can also be produced in a layered composite construction with our conventional polyimide or with PI Glide™ alone. Composite layering polyimide and PI Glide™ allows users to further tailor polyimide tubing or coating properties.

PI Glide

Snaptube

Zeus Sub-Lite-Wall® PTFE heat shrink tubing is our ultra-thin walled extrusion family with wall thicknesses 0.005" (0.127 mm) and below. This specialty heat shrink is engineered for applications that not only require thin walls but also a shrink-to-fit encapsulation protection. For this speciality heat shrink, we can even maintain wall thicknesses extending below 0.001" (0.025 mm) with tolerances of ± 0.0005" (0.0127 mm). Our capabilities allow us to meet your most critical dimensional needs. PTFE has an extremely low coefficient of friction making it especially desirable when needing to push covered components such as guidewires through tight fitting or occluded vessels. For medical applications, PTFE products are sterilizable by several options and are also biocompatible. PTFE’s high working temperature also makes it a good option for covering sensors which may become hot during normal use.
This micro-dimensional heat shrink fills a critical need for our customers who are demanding ever-thinner walls for more specialized applications. This superthin- walled heat shrink is highly customizable. Contact your Zeus representative to find out how we can tailor PTFE Sub-Lite-Wall® heat shrink for you.

PTFE

PEEK, a linear semi-crystalline aromatic polymer, is considered the highest performing thermoplastic material due to its ability to withstand extreme temperatures, high pressure, and caustic fluids. Now Zeus has taken PEEK to an entirely new level of performance with the introduction of PEEKshrink™ – PEEK heat-shrinkable tubing.

PEEK

PEEK, a linear, semi–crystalline aromatic polymer, is considered one of the highest performing thermoplastic materials; it can withstand extreme temperatures, high pressure and caustic fluids. Now, Zeus has taken PEEK to an entirely new level of performance with PEEKshrink™.
PEEKshrink™ provides a shrink-to-fit layer of protection for sensitive components and critical connections. PEEKshrink™ is an ideally suited product for challenging environments such as oil and gas exploration where abrasion, intense pressure, chemicals, water, or dielectric interference pose a threat to wires and electrical components. PEEKshrink™ is an obvious and optimal splicing aid for PEEK insulated wire. PEEKshrink™ is an alternative to traditional fluoropolymer protective coatings with its very wide working temperature range.

PEEKshrink

Lay-Flat™ tubing can be extruded from multiple polymers including FEP, PE, PEEK, as well as others upon request. Lay-Flat™ tubing allows thin walled tubing to be shipped in long continuous lengths on spools without kinking and be processed in downstream manufacturing more easily. Lay-Flat™ tubing's compact form simplifies shipping and can be used in various applications that require an added layer of protection. For example the energy industry utilizes PEEK Lay-Flat™ tubing that is further cut and formed as slot liners and phase insulation for advanced motor insulation. The PEEK Lay-Flat™ tubing is rated at 260 °C. PEEK Lay-Flat™ is chemicaly resistant and can replace traditional Nomex® materials for higher performance motor applications.

Lay Flat Tubing

Polyimide /PI Glide™ Tubing is a class of high performing polymers well established in industry for their outstanding chemical, thermal, and mechanical performance properties. Polyimides typically do not melt before decomposing; thus, they demonstrate excellent thermal stability in high as well as low temperatures. Polyimides also exhibit good dielectric properties giving them substantial presence in a number of electrical applications. Zeus polyimide tubing brings these properties and more for both medical and non-medical precision tubing applications. Polyimide tubing provides excellent strength and abrasion resistance. Polyimide tubing also maintains its properties even at very small dimensions. For applications where additional lubricity is needed, PI Glide™, a PI / PTFE composite, provides a lower coefficient of friction for reduced surface resistance of the tubing. Zeus polyimide tubing is also available in a layered or composite construction using a combination of PI and PI Glide™ to suit a variety of tubing requirements. Mechanical properties, lubricious surface, and many other tubing properties can be tailored in this way. Choosing Zeus PI and PI Glide™ tubing for your catheter construction needs allows users to consolidate their components with a single best-in-class supplier.

Polyimide /PI Glide™ Tubing

Lay Flat Tubing®

Zeus Industrial Products Reinforced Polyimide Tubing is a class of high performing polymers well established in industry for their outstanding chemical, thermal, and mechanical performance properties. Polyimides also exhibit good dielectric properties giving them substantial presence in a number of electrical applications. Zeus polyimide tubing brings these properties and more for both medical and non-medical precision tubing applications. Polyimide tubing provides excellent strength and abrasion resistance. Polyimide tubing also maintains its properties even at very small dimensions. For applications where additional lubricity is needed, PI Glide™, a PI / PTFE composite, provides a lower coefficient of friction for reduced surface resistance of the tubing. For applications that require enhanced torque, flexibility, strength, pushability, kink resistance, or burst resistance, reinforced polyimide tubing is available. Zeus reinforced polyimide tubing can be produced in full load and half load braid patterns, with various PPI (pick per inch) depending on your specifications. Lower braid densities (low PPI) result in increased pushability, while higher braid densities (high PPI) result in increased flexibility and steerability. Reinforced polyimide tubing is also available in coil configurations with various WPI (wraps per inch) to meet your requirements.

Zeus Industrial Products Reinforced Polyimide Tubing

Aeos® ePTFE

PEEKshrink® is a linear, semi–crystalline aromatic polymer, is considered one of the highest performing thermoplastic materials; it can withstand extreme temperatures, high pressure and caustic fluids. Now, Zeus has taken PEEK to an entirely new level of performance with PEEKshrink™. PEEKshrink™ provides a shrink-to-fit layer of protection for sensitive components and critical connections. PEEKshrink™ is an ideally suited product for challenging environments such as oil and gas exploration where abrasion, intense pressure, chemicals, water, or dielectric interference pose a threat to wires and electrical components. PEEKshrink™ is an obvious and optimal splicing aid for PEEK insulated wire. PEEKshrink™ is an alternative to traditional fluoropolymer protective coatings with its very wide working temperature range.

PEEKshrink®

Snaptube®

PTFE® Sub-Lite-Wall PTFE heat shrink tubing is our ultra-thin walled extrusion family with wall thicknesses 0.005" (0.127 mm) and below. This specialty heat shrink is engineered for applications that not only require thin walls but also a shrink-to-fit encapsulation protection. For this speciality heat shrink, we can even maintain wall thicknesses extending below 0.001" (0.025 mm) with tolerances of ± 0.0005" (0.0127 mm). Our capabilities allow us to meet your most critical dimensional needs. PTFE has an extremely low coefficient of friction making it especially desirable when needing to push covered components such as guidewires through tight fitting or occluded vessels. For medical applications, PTFE products are sterilizable by several options and are also biocompatible. PTFE’s high working temperature also makes it a good option for covering sensors which may become hot during normal use. This micro-dimensional heat shrink fills a critical need for our customers who are demanding ever-thinner walls for more specialized applications. This superthin- walled heat shrink is highly customizable. Contact your Zeus representative to find out how we can tailor PTFE Sub-Lite-Wall® heat shrink for you.

PTFE® Sub-Lite-Wall

Zeus Industrial Products Peek Insulated Wire is designed specifically for challenging environments with improved electrical, thermal and mechanical properties. The oil and gas, nuclear, automotive, electrical and aerospace industries can all benefit from using PEEK Insulated Wire.

Zeus Industrial Products Peek Insulated Wire

AbsorV™

Zeus Industrial Products

"We were among the first polymer solutions providers to work in the arena of minimally invasive techniques for revolutionary procedures involving catheterization. From our earliest PTFE heat shrink ex

Zeus Industrial - Polymer Solutions - Minimally Invasive - PTFE

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ZEUS POLYMER EXTRUSIONS CATALOG 11

Polyimide /PI Glide™ Coated Wire

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