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AIREX® R82 is a closed-cell, thermoplastic polymer foam that combines outstanding fire resistance with very low smoke and toxicity, along with excellent dielectric properties. It has an outstanding strength to weight ratio, very low moisture absorption, is thermoformable and ductile. AIREX® R82 is an exceptional core material for use in structural lightweight applications that demand high fire resistance, radar transparency or operation in extremely hot or cold environments

Functions: Core Material

Core Type: Thermoplastic Foam

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Knowde Enhanced TDS

Identification & Functionality

Composite Materials Functions

Features & Benefits

Product Highlights
  • Fulfills most stringent fire requirements
  • Operating temperature from -194 °C to +160 °C (-317 °F to +320 °F)
  • Remains ductile at cryogenic temperatures
  • Excellent dielectric properties (radar outstanding transparency)
  • Very low moisture absorption
  • Good fatigue resistance
  • High impact resistance (non-brittle failure mode)
  • Thermoformable
  • Good sound and thermal insulation

Applications & Uses

Application
  • Aircraft and Aerospace: Interiors, cockpit doors, cryogenic tanks, insulating panels, radomes, helicopter rotor blades, general aviation (fuselage and wing)
  • Road and Rail: Front-ends, side skirts, roof panels, interiors
  • Marine: Fast-ferries, fire resistant interiors, radomes
  • Defense: Naval superstructures, antennas, combat communication systems
  • Industrial: High temperature tooling, radomes, x-ray tables
Processing
  • Adhesive bonding
  • Thermoformable
  • Pre-preg processing (up to 180 °C, 355 °F)
  • Hot press molding
  • Thermoplastic processable
  • Automated tape laying (ATL/CTL)

Properties

Mechanical Properties
ValueUnitsTest Method / Conditions
Compressive Strength Perpendicular to the Plane1.1 (160)N/mm² (psi)
Compressive Modulus Perpendicular to the Plane62 (9,000)N/mm² (psi)
Tensile Strength in the Plane2.0 (290)N/mm² (psi)
Tensile Modulus in the Plane54 (7,800)N/mm² (psi)
Shear Strength1.1 (160)N/mm² (psi)
Shear Modulus23 (3,300)N/mm² (psi)
Shear Elongation at breat23.0%
Impact Strength1.3 (0.62)kJ/m² (Ft.lb/in²)
Typical Properties
ValueUnitsTest Method / Conditions
Standard Sheet Thickness3 to 60 (1/8 to 2.3)mm ± 0.5 (in ± 0.02)
ColorOff White
Density80 (5.0)kg/m³ (lb/ft³)
Thermal Conductivity at Room Temperature0.037 (0.26)W/m.K (BTU.in/ft2.hr.°F)
Standard Sheet Width1200 (57.2)mm ± 5 (in ± 0.2)
Standard Sheet Length2700 (106.3)mm ± 5 (in ± 0.2)