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AIREX® T92.100

1 of 27 products in this brand
AIREX® T92 is a closed-cell, thermoplastic and recyclable polymer foam with very good mechanical properties and an outstanding price / performance ratio. It has an extraordinary resistance to fatigue, is chemically stable and has negligible water absorption. It is thermally stable during high temperature processing and post curing without after expansion or out-gassing. T92 is designed for easy use with all resin systems and processing technologies. AIREX® T92 is ideally suited as a core material for a wide variety of lightweight sandwich structures subjected to static and dynamic loads and/or exposed to elevated temperatures during manufacturing

Functions: Core Material

Core Type: Thermoplastic Foam

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Identification & Functionality

Composite Materials Functions

Features & Benefits

Materials Features
Product Highlights
  • Easy to process with all types of resin and lamination processes
  • High process temperature up to 150 °C (302 °F)
  • Outstanding fatigue strength
  • Best-in-class resin uptake
  • Very high chemical stability
  • Good adhesion (skin-to-core bond)
  • Excellent long term thermal stability up to 100 °C (212 °F)
  • No water absorption, after expansion nor out-gassing
  • Recyclable and recycled material
  • Highly consistent material properties
  • Comprehensive material traceability (machine-readable batch information on each foam sheet)

Applications & Uses

Application
  • Wind energy: Blades (shear webs & shells), nacelles
  • Marine: Decks, hull sides, superstructures, bulkheads, transoms, interiors
  • Industrial: Covers, containers, local reinforcements, x-ray tables, sporting goods
  • Transportation: Truck body parts, floors
Processing
  • Contact molding (hand/spray)
  • Vacuum infusion
  • Resin infusion / injection (VARTM / RTM)
  • Adhesive bonding
  • Pre-preg processing
  • Compression molding (GMT, SMC)
  • Thermoforming

Properties

Mechanical Properties
ValueUnitsTest Method / Conditions
Shear Elongation at Break20.0%
Compressive Strength Perpendicular to the Plane1.75 (254)N/mm² (psi)
Compressive Modulus Perpendicular to the Plane90 (13,050)N/mm² (psi)
Tensile Strength Perpendicular to the Plane2.3 (330)N/mm² (psi)
Tensile Modulus Perpendicular to the Plane110 (15,950)N/mm² (psi)
Shear Strength0.9 (130)N/mm² (psi)
Shear Modulus Parallel to welding lines26 (3‘770)N/mm² (psi)
Shear Modulus Across welding lines23 (3,335)N/mm² (psi)
Shear Modulus Across welding lines19 (2,755)N/mm² (psi)
Typical Properties
ValueUnitsTest Method / Conditions
Density100 (6.2)kg/m³ (lb/ft³)
Standard Sheet Length2440 (96)mm ± 5 (in ± 0.2)
Standard Sheet Width1220 (48)mm ± 5 (in ± 0.2)
Standard Sheet Thickness5 to 100 (⅛ to 4)mm ± 0.5 (in ± 0.02)
Thermal Conductivity at 10°C0.034 (0.236)W/m.K (BTU.in/ft2.hr.°F)