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FlameGard™ is a ground Bayer hydrated alumina designed for specific application in polymeric adhesive backing of tufted carpeting to provide a level of flame retardancy to the carpet system. It is specially ground to maintain relatively coarse particle distributions in the median range of 22 to 26 microns and provides a high loading potential in high viscosity backing compounds. FlameGard ATH has a slight off-white or ivory color that is acceptable in most applications.

Functions: Flame Retardant

Chemical Family: Aluminum Compounds

Compatible Polymers & Resins: Ethylene Vinyl Acetate (EVA), Polyurethanes (PU), Polyvinyl Acetate (PVA), Polyvinyl Chloride (PVC), Synthetic Rubbers

Labeling Claims: Halogen-free

Features: Smoke Suppressant

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Chemical Family
CASE Ingredients Functions
CAS No.
21645-51-2
EC No.
244-492-7
Technologies

Features & Benefits

Labeling Claims
CASE Ingredients Features
Product Highlights

Almatis FlameGard ATH (aluminum trihydroxide) is an inorganic hydrated alumina designed for use in polymer systems as a flame retardant and smoke supressive additive. FlameGard is more accurately designated chemically as aluminum trihydroxide, Al(OH)3, and is produced through processing of alumina-bearing feedstocks. Although FlameGard is a dry powder, when heated above approximately 220°C it decomposes into approximately 35% water and 65% alumina by weight. FlameGard is a nonabrasive, low density material with a Mohs hardness index of 2.5 - 3.5 and a specific gravity of 2.42. Almatis FlameGard ATH is compatible with polymer systems.

Applications & Uses

Compatible Substrates & Surfaces
Flame Retardant and Smoke Suppressant Properties

FlameGard imparts fire retardant properties to a polymer/ATH filled system because it has a high proportion of chemically combined water by weight (34.6 percent) attached to each hydrate molecule. This “water of hydration” is stable to the processing temperatures of most polymer coated textiles. On heating to higher temperatures, e.g. by exposure to flame, FlameGard undergoes an endothermic reaction. This sacrificial absorbtion of heat significantly reduces the heat available to decompose the textile polymer materials into gaseous fuel elements necessary to sustain combustion.

FlameGard is a non-halogenated fire retardant and smoke suppressant. It decomposes into an inert material: anhydrous alumina and water. Its presence in a polymer system can substantially lower smoke production levels when compared to flame retardant polymers based on phosphates or on brominated or chlorinated paraffin/antimony trioxide filled systems.

Applications

Primary applications are in the film forming binders based on polymers and copolymers.

  • Ethylene vinyl acetate (EVA)
  • Natural latex
  • Polyurethane
  • Polyvinyl acetate (PVA)
  • Polyvinyl chloride (PVC)
  • Styrene-butadiene rubber (SBR)
  • Vinylidene Chloride

Properties

Physical Form
Chemical Properties
ValueUnitsTest Method / Conditions
Silicon Dioxide (SiO2)max. 0.01-0.02%
Iron Oxide (Fe2O3)max. 0.01-0.02%
Sodium Oxide (Na2O, total)max. 0.2-0.35%
Sodium Oxide (Na2O, soluble)0.015%
Moisture Contentmax. 0.03-0.20%
Typical Properties
ValueUnitsTest Method / Conditions
Loose Bulk Density60-70lb/ft3
Specific Gravity2.42
Mohs Hardness2.5-3.5
Particle Size through 325 mesh60-65
Particle Size d5022-26μ