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Alpha Adhesives and Sealants Ltd A406 One Part Water-Based Adhesive for High Temperature Applications

Alpha Adhesives and Sealants Ltd A406 One Part Water-Based Adhesive for High Temperature Applications is based on novel water-based dispersion technology that is safe to use. It contains no solvents or isocyanates and conforms to the latest environmental legislation. Alpha A406 can be used on a variety of substrates to give instant bonds characterized by high strength once fully cured. It has found use in bonding the following substrates.

Product Type: 1K (1 component) Adhesive, Waterborne Adhesive

Application Area: Marine Applications, Seats

Compatible Substrates & Surfaces: Composites, Fibers & Fabrics, Metal, Steel, Wood

Application Method: Spray

Features: Cold Resistance, Good Adhesion, High Strength, High Temperature Performance, High Temperature Resistance

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Knowde Enhanced TDS

Identification & Functionality

Features & Benefits

Key Information
  • Water-based adhesive – safe to use and environmentally friendly
  • Instant hold
  • Ideal for applications involving porous substrates
  • Heat resistance up to 140°C
  • Cold resistance down to -40°C
  • Good adhesion when bonding porous materials to non-porous substrates

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Typical Applications

Alpha A406 can be used in the following applications:

  • Automotive industry for the production of trim application such as car panels, seats, headrests and headliners.
  • Marine industry for trimming applications on a wide variety of fabrics to wood, metal and composite materials.
  • Bonding foam-based insulation panels to plasterboard.
  • It can also be used as a general purpose adhesive where high temperature resistance is a preference.
Handling & Applications

The general application information presented here is based upon typical conditions determined by Alpha Adhesives & Sealants testing. Our recommendations on the use of this product are based on methods believed to be reliable. It is advised that users conduct their own tests to determine the suitability of the product for their specific application.

Surface Preparation

Mechanical abrasion is advised when using non-porous substrates such as metals, plastics etc. All surfaces to be bonded should be dry, clean and free from dust, grit, wax, grease or oil.

Adhesive Application

Using a suitable spray delivery system, apply an even coat of Alpha A406 adhesive to both substrates that are to be bonded. Ensure that spray equipment is free of copper and brass pipework or fittings.

  • Non-porous substrates (e.g. metal, plastics) – two to three thin layers should be applied, allowing 10 to 15 minutes in between coats.
  • Porous substrates (e.g. wood, leather) – two to three layers should be applied, allowing 5 to 10 minutes in between coats.

Allow the final coat to achieve a touch dry state. Assemble the bond and consolidate with pressure to assure a good contact across the bond line. The use of a nip-roller is recommended for ensuring optimum contact is achieved across the bonded area.

Curing

The bonded assemblies will have enough strength for moving, machining and trimming within 15 minutes depending upon the porosity of the substrates. Bonded assemblies should be left for 7 days before physical testing is conducted.

Cleaning

For wet material, it is advised that any spillages be cleaned up immediately with soapy water before the adhesive can fully dry.

Properties

Color
Physical Form
Base
Polychloroprene latex
Consistency
Liquid
Typical Properties
ValueUnitsTest Method / Conditions
Specific Gravity (20°C)1.1
Total Solids Content51 - 55%
Viscosity (20°C)250 - 550cP
Open Joint Time (Porous substrates)Instant to 5hours
Open Joint Time (Non Porous substrates)15 - 20minutes
Heat Resistance-40 to 40°C
Coverage10 - 15m²/5 litre
Cure Time7.0Days

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Product Performance

The performance data presented here has been determined by Alpha Adhesives & Sealants standard test methods and are average values that should not be used for specification purposes. Our recommendations on the use of this product are based on tests believed to be reliable. It is advised that users conduct their own tests to determine the suitability of the product for their specific application.

Test Substrates

Results/Observations

Bull Nose Joint Adhesion Test PU Foam to PU Foam

Instant grab; substrate failure at 5 mins

T-Peel Adhesion Test Leather Cloth to Leather Cloth

35 N / 25mm (20°C) 25 N / 25mm (120°C)

90° Peel Adhesion Test Leather to Steel

20 N / 25mm — substrate failure (Leather)

90° Peel Adhesion Test Leather Cloth to Steel 30 N / 25mm
180° Peel Adhesion Test Leather to Steel

20 N / 50mm — substrate failure (Leather)

180° Peel Adhesion Test Leather Cloth to Steel 50 N / 50mm
180° Peel Adhesion Test Leather Cloth to Wood 75 N / 50mm

 

 

Safety & Health

Health & Safety Information

Alpha A406 is not classified as hazardous according to Directive EC 1272/2008. Please refer to the Alpha A406 Safety Data Sheet for further health & safety information.

Packaging & Availability

Packaging Type
Product Availability
Product Reference Pack Size Container Box Quantity
Alpha A406 5 L Jerry Can N/A
Alpha A406 25 L Jerry Can N/A
Alpha A406 1000 L IBC N/A

Storage & Handling

Storage

Alpha A406 should be stored in its original container, with the lid tightly secured, in dry conditions and at temperatures between 5°C and 25°C. Alpha A406 will keep satisfactorily for up to 6 months from date of manufacture if stored according to the recommended conditions.