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American Beryllia Inc Beryllium Oxide Ceramic Product

American Beryllia Inc Beryllium Oxide Ceramic Product is endowed with a virtuously unique combination of thermal, electrical, optical, and mechanical properties which may be exploited for a diverse range of applications from thermal management systems for integrated electronics to high temperature high performance refractory components for nuclear reactors. No other oxide ceramic material collectively exhibits these highly desirable properties and characteristics. BeO ceramic conducts heat more quickly than virtually all metals with the exception of copper and silver. Beryllia exhibits extremely low dielectric loss characteristics, possesses high electrical resistivity, and offers excellent strength with high specific stiffness properties. BeO provides all the desirable physical and dielectric characteristics exhibited by aluminum oxide or aluminum nitride and, in addition, offers thermal conductivity ten times higher than alumina, and fifty percent higher than aluminum nitride, a dielectric constant that is lower than both alumina and aluminum nitride, and weight per given volume that is fully a quarter less than alumina, and nearly ten percent less than aluminum nitride. As a thermally conductive and electrically insulating material its performance is exceeded only by that of diamond.

Chemical Name: Beryllium Oxide

CAS Number: 1304-56-9

Synonyms: BeO, Beryllia

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Identification & Functionality

Chemical Family
Chemical Name
EC No.
215-133-1
CAS No.
1304-56-9
Shapes

Flat components which can be pressed from dry powder having a minute amount of a binding material can be fabricated in both small and large volume at relatively very low cost when compared to other forming methods. Likewise rods and tubular shapes having lengthwise single or multiple holes can be extruded at very low fabrication cost. Adding features such as slots, blind holes, bosses, or steps increases both tooling and fabrication costs. Dome shaped and other more complex shapes more dramatically increase total component cost. Tooling is available to produce many shapes in a large variety of sizes. If a newly designed component is required for your application, a one-time tooling charge may be required. However these costs relatively less significant when amortized over the total number of components to be fabricated will not significantly impact part cost.

Features & Benefits

Features & Benefits

Apart from reactivity with water vapor at high temperature (1000°C), BeO is one of the most chemically stable oxides, resisting both carbon reduction and molten metal attack at high temperatures.

  • The thermal conductivity of BeO is extremely high in comparison with other ceramics, particularly below 300°C. For comparison, the thermal conductivity of Beryllium Oxide at Room Temperature is 285 W/mK, for copper it is 400 W/mK, for aluminum nitride it is 180 W/mK, and for diamond it is 2000 W/mK.
  • BeO is classified as an electrical insulator with a bulk Resistivity on the order of 1016Ωcm.
  • The mechanical strength is normally lower than that of alumina. Its fracture toughness is generally about half that of alumina; but with good design and controlled fabrication processing acceptable strength can be achieved for commercial applications of BeO.
  • BeO has relatively very good thermal shock resistance due to its high thermal conductivity.
  • Beryllium Oxide has a density fully 25% lower than Alumina. Comparing theoretical density values, BeO is 3.01g/cc while Al2O3 is 4.00 g/cc and AlN is 3.26 g/cc.
  • The Coefficient of Thermal Expansion for BeO is comparable to many other oxide ceramics and many metals, as well, at approximately 7.5 in./in./°C for the range from 25°C - 1000°C.

Sintered BeO is a very stable ceramic and is used in a variety of applications where both high thermal conductivity and electrical resistivity is needed. The electrical isolation of BeO is equal to that of alumina, aluminum nitride, and many other electrical insulators. With 20% lower dielectric constant than alumina and aluminum nitride BeO offers advantages for application in high-frequency fields. BeO ceramic is utilized for its proven superior properties and its cost effectiveness unmatched by aluminum nitride, aluminum oxide, boron nitride, silicon carbide or any other oxide ceramic.

Applications & Uses

Markets
Applicable Processes
Drilling & Grinding Methods
  • CNC Surface Grinding - CNC machining can be used when designs call for extremely tight tolerances, e.g. tolerances as low as 0.00008", 80 millionths. Tolerances in this magnitude can only be achieved by surface grinding materials. This process is also used to create complex features such as grooves, notches, chamfers, radii, and profiles. These features are generally achieved through the use of custom formed diamond machine tooling. It is recommended that American Beryllia BERLOX® 99.5% material is specified for these components. This material exhibits superior machinability and will hold finer surface finishes because the materials have been processed to have a smaller fired grain size.
  • Ultrasonic Drilling - Ultrasonic drilling is used when a customer's tube or laser bore design has tighter tolerances on the ID than can be achieved by pressing. The ID of the tube or bores has to be drilled instead of pressed in. Hole sizes in the range of 0.030" - 0.200" with a straightness of up to 0.0001" inch per inch can be achieved using this method of fabrication.
  • OD/ID Grinding - OD/ID grinding is a machining function that is used when a customer's design has a tighter tolerance on the OD and/or ID profiling than can be met by pressing alone. The part is OD and/or ID ground to meet specifications. This type of machining can also apply any form, including threads, to tolerances as low as 0.0001".
  • CNC Milling - CNC milling is a machining function that is used primarily to machine green (unfired) ceramic to near net shape. This reduces the amount of post-fired machining which is more time-consuming and, therefore, costly. This function can also be used to mill in pockets, grooves, etc.

Properties

Physical Form
Optical Properties
ValueUnitsTest Method / Conditions
Refractive Index1.719
Wurtzite Phase Band Gap10.4 - 10.6eV.
Abbe Number93.25
Chromatic Dispersion-0.040303µm⁻¹
Optical Properties

Beryllium Oxide(BeO) is a well-known prototype refractory oxide with a wide range of applications ranging from optoelectronic devices to nuclear reactors. Since BeO is a wide-band gapoxide crystal, its application as an ultraviolet (UV) transparent conduction oxide in flat-panel displays and solar cells can be promising.

Tolerances

As-fired tolerances for components having a length and width are typically ± 1% and thickness tolerance is typically ± 2% in all dimensions. As-fired tolerances are generally no less than 0.003". As-fired flatness is typically 0.004"; and as-fired camber tolerances for tube shapes will generally be 0.005" per 12" of length. Tighter tolerances may be requested and are achievable. Tighter tolerances will require some degree of post-fire machining operations and will result in higher overall finished component cost per unit.