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Carbo Vitrobond® Mortar

1 of 1 products in this brand
Carbo Vitrobond® Mortar is a 100% carbon filled, plasticized, hot-pour, sulfur based mortar. It is easily melted, does not settle out in the pot, has very little odor, pours smoothly and freely and is dense and strong. The principle use of Carbo Vitrobond® Mortar is for corrosive conditions involving hydrofluoric acid or fluoride salts. It has the same chemical resistance as VITROBOND as well as fluoride resistance. Carbo Vitrobond® Mortar can be used as a bonding agent for acid resistant brick in lining reaction vessels, storage tanks, towers, trenches, sumps, processing tanks and equipment, pickling tanks for stainless steel and waste treatment tanks. It is also used in the installation of corrosion resistant industrial floors. CARBO-VITROBOND may be used in a variety of special applications.

Product Type: Mortar

Application Area: Masonry, Tanks

Features: Acid Resistant, Chemical Resistant, Corrosion Resistant, Cost Effective, Low Melting Point, Low Odor, Pourable, Salt Resistance

Chemical Family: Sulfur-based Compounds

Technical Data Sheet
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Identification & Functionality

Chemical Family
Product Type

Features & Benefits

Product Highlights
  • Hot-pour sulfur, carbon filled
  • Hydrofluoric acid and fluoride salts
  • ASTM C395 compliant

Applications & Uses

Application Area
Compatible Substrates & Surfaces
Mixing and Application

Break up Carbo Vitrobond ingots and place in a suitable clean, dry kettle. Melt over low heat, stirring occasionally with metal rod or ladle. Recommended pouring temperature is from 280°F (138°C) to 300°F (149°C). Use of a thermometer is suggested for best results. Discard material if heated above 320°F (160°C) or if ignited. Sulfur fires can be extinguished by covering with wet burlap to cut off air supply and removing source of heat. If molten CARBOVITROBOND foams due to entrapped air, continue heating and stirring until the liquid becomes smooth again.

Properties

Physical Properties
ValueUnitsTest Method / Conditions
Density2.0g./cc.ASTM C905
Bond Strength (7 days, 25°C)200.0psi.ASTM C321
Tensile Strength (7 days, 25°C)600.0psi.ASTM C307
Compressive Strength (7 days, 25°C)7000.0psi.ASTM C579
Flexural Strength (7 days, 25°C)1200.0psi.ASTM C580
Coefficient of Thermal Expansion2.3 x 10⁻⁵in./in./°FASTM C531
Thermal Shock (Retained)40.0%ASTM C287
Tendency of Aggregate to Settle0.1ASTM C287
Chemical Resistance

Carbo Vitrobond is resistant to non-oxidizing and dilute oxidizing acids, such as hydrofluoric acid and acidic and neutral salts, including fluoride salts, at temperatures up to 190°F (88°C). It cannot be used above that point due to crystalline changes that occur in sulfur at high temperatures. CARBOVITROBOND is used only where hydrofluoric acid or fluoride salts are present since VITROBOND possesses similar chemical resistance and is a more economical mortar. Carbo Vitrobond is not recommended for use with alkalies, aliphatics, aromatics or chlorinated hydro carbons, ketones or esters.

Safety & Health

Precautions

The materials referred to in this Data Sheet are for Industrial Use Only. They contain materials that present handling and potential health hazards.

Packaging & Availability

Packaging

Carbo Vitrobond

50 lb. (22.7 kg.) carton containing 5 lb. (2.3 kg.) ingots

Carbo Vitrobond Chips

25 lb. (11.3 kg.) carton

Storage & Handling

Storage and Shelf Life

Store all materials in a cool, dry environment. Keep all the materials out of direct sunlight. Ideal storage temperature is 75°F(24°C). In unopened original containers, the materials referred to in this Data Sheet have a shelf life of approximately one year.