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ampliTex™ 5040

1 of 9 products in this brand
ampliTex™ 5040 is a Bidirectional fabric with fibers oriented at 0° and 90°, suitable for manufacturing fiber reinforced composite products with a high performance and a low environmental impact. ampliTex® 5040 has a very good drapability and is ideal for complex shapes. High laminate stiffness is obtained due to the low crimp twill 2/2 weave as well as zero-twist yarns.

Reinforcement Material: Flax Fibers

Reinforcement Form: 0/90 Fabric, Plain Weave Fabric, Twill Weave Fabric

Compatible Polymers & Resins: Epoxies (EP), Polyesters

Processing Methods: Compression Molding, Resin Transfer Molding (RTM), Vacuum Infusion Processing (VIP)

    Knowde Enhanced TDS

    Identification & Functionality

    Reinforcement Material
    Composite Materials Functions

    Features & Benefits

    Materials Features
    Performance advantage

    Considering that glass fibers have a density of 2600 kg/m and a tensile modulus of 70 GPa, the flax ampliTex® 0°/90° 300 gsm can replace a 495 gsm glass fiber 0°/90° fabric to have the same stiffness in tension.
    In compression, the performance of flax is a bit lower, thus the flax ampliTex® 0790° 300 gsm can replace a 410 gsm glass fiber 0°/90° fabric to have the same
    stiffness.
    This fabric is ideal to be combined with the power Ribs fabrics 5019 and 5020, replacing a 600 gsm carbon fiber layer with same performances in bending.

    Features

    Fabric construction
    Fiber type: Flax (EU)

    Construction: 0°/90°, balanced
    twill 2/2 weave

    Yarn tex: 300 TEX

    Fabric weight: 300 gsm +/-5%
    150 gsm in each direction

    Measurements
    Standard width: 1000 mm
    Standard roll length: 50 m

    Applications & Uses

    Compatible Polymers & Resins
    Processing guidelines
    • Great compatibility with epoxy and polyeste
    • Near zero CTE, hence good processing compatibility with carbon fibers
    • Compatible with infusion based processes (vacuum infusion, RTM), wet layup, bladder inflation molding (BIM) and compression molding
    • Flax fibers always contain some humidity at ambient conditions. Some resins (especially polyesters) are sensitive to moisture and may badly polymerize or create bubbles. In that case, dry the fabrics before use (110°C for 15 minutes)
    • Fiber weight fraction of 50% can be reached with process pressure > 5 bars. However, the fibers absorb a lot of resin when hand-laminating the fabric and it tends to look "dry" (unless too much resin is used) before pressure is applied. We recommend controlling the amount of adhesive used for laminating and impregnating it with 50 to 60% resin in weight. Excess resin comes out while pressing the fabric.

    Properties

    Physical Form
    Mechanical Properties
    ValueUnitsTest Method / Conditions
    Flexural Modulus // to fibres18.1GPa
    Flexural Strength // to fibres224.0MPa
    Flexural Yield strength // to fibres122.0MPa
    Density1350.0kg/m3