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Belzona 5811 FN10159

1 of 9 products in this brand
Belzona 5811 FN10159 is a two component system applied by Brush, Injection, or Spray for Protection of Metallic and Non-Metallic Surfaces operating under Immersion Conditions in contact with Aqueous Solutions. Also used as a structural adhesive for bonding or for creation of irregular load bearing shims with good electrical insulation characteristics. For use in Original Equipment Manufacture or repair situations.

Chemical Family: Epoxy & Epoxy Derivatives

Product Type: 2K (2 component) Coating, Epoxy Coating, Structural Adhesive

Cure Method: Air Dry

Application Area: Pipes, Tanks

Application Method: Brush, Injection, Spray

Compatible Substrates & Surfaces: Metal

Technical Data Sheet
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Identification & Functionality

Features & Benefits

Ready-to-Use Product Features

Applications & Uses

Application Area
Application Method
Compatible Substrates & Surfaces
Cure Method
Application Areas

When mixed and applied as detailed in the Belzona Instructions for Use (IFU), the system is ideally suited for application to the following:

  • Water inlet screens
  • Chemical containment areas
  • Sludge digesters
  • Buried pipework and structures
  • Water boxes
  • Manholes
  • Internal and external pipework
  • Steel and concrete piling
  • Cooling tower pans
  • Submersible pumps
  • Effluent tanks and channels
  • Marine buoys
  • Storage tanks
Application Information

Working Life - Will vary according to temperature. At 68°F (20°C) the usable life of mixed material is 1 hour 45 minutes.

Coverage Rate - The Belzona 5811 should be applied in 2 coats to achieve a minimum thickness of 16 mils (400 microns).
The theoretical coverage rate at 16 mils (400 microns) is 27ft2 (2.5m2)/liter. Refer to the Instructions for Use for practical coverage rate guidelines.

Cure Time - Allow to solidify for the times shown in the Belzona IFU before subjecting it to the conditions indicated.

Base Component

Appearance: Viscous liquid
Color:

Black, Beige or Gray

Density:

1.67 - 1.71 g/cm3

Solidifier Component

Appearance:

Clear mobile liquid

Color: Dark brown
Density:

1.00 - 1.04 g/cm3

Mixed Properties

Mixing Ratio by Weight (Base : Solidifier) 5:1
Mixing Ratio by Volume (Base : Solidifier) 3:1
Mixed Density

1.46 - 1.50 g/cm3

VOC content (ASTM D2369/EPA ref. 24) 2.16%/32.0 g/L

Technical Details & Test Data

Adhesion

Tensile Shear
When tested in accordance with ASTM D1002, using metal substrates, grit blasted to a 3-4 mil (75-100 micron) profile, typical values will be:

Aluminum 2,470 psi (17.0 MPa)
2,530 psi (17.4 MPa)
2,700 psi (18.6 MPa)

7 days at 72°F (22°C)
28 days at 72°F (22°C)
4 hours at 212°F (100°C)

Brass 2,870 psi (19.8 MPa)
2,920 psi (20.1 MPa)
3,020 psi (20.8 MPa)

7 days at 72°F (22°C)
28 days at 72°F (22°C)
4 hours at 212°F (100°C)

Mild steel 2,840 psi (19.9 MPa)
3,590 psi (24.7 MPa)
3,880 psi (26.7 MPa)

7 days at 72°F (22°C)
28 days at 72°F (22°C)
4 hours at 212°F (100°C)

Copper 2,590 psi (17,8 MPa)
2,280 psi (15.7 MPa)
2,570 psi (17.7 MPa)

7 days at 72°F (22°C)
28 days at 72°F (22°C)
4 hours at 212°F (100°C)

Stainless steel 2,670 psi (18.4 MPa)
3,070 psi (21.2 MPa)
4,080 psi (28.1 MPa)

7 days at 72°F (22°C)
28 days at 72°F (22°C)
4 hours at 212°F (100°C)

Pull Off Adhesion
When tested in accordance with ASTM D 4541/ ISO 4624, the pull off strength from grit blasted steel will be typically:

4,430 psi (30.5 MPa)

7 days at 72°F (22°C)

4,800 psi (33.1 MPa)

28 days at 72°F (22°C)

 

Chemical Resistance

The material will demonstrate excellent resistance to a broad range of chemicals. For a more detailed description of chemical resistance properties, refer to relevant Chemical Resistance chart.

Heat Resistance

Heat Resistance - For many typical applications the material is suitable for continuous immersion in aqueous solutions up to 122°F (50°C). Please consult Belzona TKL for additional advice where immersed applications will operate close to 122°F (50°C).

Dry Heat Resistance - The indicated degradation temperature in air based on Differential Scanning Calorimetry (DSC) operated in accordance with 1SO11357 is typically 320°F (160°C). For many applications, the product is suitable down to -40°F (-40°C).

Immersion Resistance

Atlas Cell - When tested in accordance with NACE TM 0174 the coating will exhibit no rusting (ASTM D610 rating 10) or blistering (ASTM D714 rating 10) after 6 months immersion in de-ionized water at 104°F (40°C) or 4 months at 122°F (50°C).

Seawater Immersion - When tested in accordance with ISO 2812-2, no blistering, rusting, cracking or delamination was observed after 6 months immersion in seawater at 122°F (50°C).

Storage & Handling

Shelf Life

Separate base and solidifier components shall have a shelf life of 5 years from date of manufacture when stored in their original unopened containers between 32°F (O°C) and 86°F (30°C).