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BJB Enterprises TC-1650-AB

BJB Enterprises TC-1650-AB is an aluminum powder filled epoxy casting resin system that provides service temperatures to 350°F (177°C). TC-1650-AB is most commonly used for the construction of molds that require good heat conductivity, outstanding durability and provide production run capability. The majority of applications for TC-1650-AB are used in conjunction with other materials in developing composite mold structures; however, the TC-1650-AB isfrequently used by itself.

Polymer Name: Epoxy Resins & Compounds

Processing Methods: Casting, Compression Molding

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Identification & Functionality

Fillers Included
Plastics & Elastomers Functions
Technologies

Features & Benefits

Materials Features

Applications & Uses

Markets
Cure Method
Plastics & Elastomers Processing Methods
Uses
  • Molds for casting polyurethane, epoxy, polyester, and other materials
  • Vacuum form molds
  • Wax casting molds
  • Compression molds
Appliation Details

MOLD CONSTRUCTION:

The composites approach to mold construction uses TC-1650 A/B as a binder forSC-125 Aluminum Granules. This mixture is cast behind a high temperature surface coat, TC-1611 A/B or TC-1618 A/B. This combination provides several benefits. The high temperature surface coat provides exceptional durability while the aluminum granule addition to the TC-1650 A/B vastly increases heat conductivity and reduces shrinkage. Using this method will also decrease cost. Generally, the SC-125 Aluminum Granule is added at the rate of 60-80 parts by weight to 100 parts by weight mixed resin and hardener. Larger amounts of aluminum granules are added when making vacuum form molds, casting molds, foam molds and other low pressure compression type molds.

POST CURING:

All physical property results are based upon post-curing this system. The following procedure provides the best results. Allow the casting to cure at ambient temperature for 8-12 hours. Then cure as follows:

75F (24C) for 12 to 20 Hours

150F (66C) for 1.5 to 2Hours

250F (121C) for 2 Hours

350F (177C) for 1 Hour

Turn off oven and allow to cool in the oven. This procedure provides further stabilization and eliminates possible thermal shocks for cavity tools that are temporarily clamped together for curing purposes.

Properties

Physical Form
Physical Properties
ValueUnitsTest Method / Conditions
Hardness88 - 92Shore DASTM D2240
Density1.76g/ccASTM D792
Cubic17Inches per Pound-
Tensile Strength8150psiASTM D638
Flexural Strength11100psiASTM D790
Flexural Modulus1.06 x 10⁶psiASTM D790
Shrinkage Linear0.002in/inASTM D2566
Heat Deflection Temperature (264 psi)283 (139.4)°F(°C)ASTM D648
Compressive Strength27800psiASTM D695
Coefficient of Thermal Expansion1.9 x 10⁻⁵in/in/°FASTM D3386
Typical Properties
ValueUnitsTest Method / Conditions
Mix Ratio by weight (Part A)100--
Mix Ratio by volume (Part A)100--
Specific Gravity (77°F (25°C), Part A)1.8--
Color (Part A)Gray--
Mixed Viscosity (77°F (25°C))15500cpsBrookfield
Work Time (1lb mass, 77°F (25°C))60 minutes--
Gel Time90 minutes--
Demold Time (77°F (25°C))16 - 24 hours--
Mix Ratio by weight (Part B)7--
Mix Ratio by volume (Part B)13--
Specific Gravity (77°F (25°C), Part B)0.98--
Color (Part B)Amber--

Safety & Health

Safty Precaution

Use in a well-ventilated area. Avoid contact with skin using protective gloves and protective clothing. Repeated or prolonged contact on the skin may cause an allergic reaction. Eye protection is extremely important. Always use approved safety glasses or goggles when handling this product.

Storage & Handling

Storage

Store at ambient temperatures, 65-80°F (18-27°C). Unopened containers will have a shelf life of 12months from date of shipment when properly stored at recommended temperatures. Purge opened containers with dry nitrogen before re-sealing.