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BJB Enterprises TC-1651-AB

BJB Enterprises TC-1651-AB is an aluminum powder filled epoxy casting resin system that provides service temperatures in the range of 340F (171C). TC-1651 is most commonly used for the construction of molds that require good heat conductivity, outstanding durability, and that provides production run capability.

Polymer Name: Epoxy Resins & Compounds

Flexural Strength: 73.08 - 73.08 MPa

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Identification & Functionality

Fillers Included
Plastics & Elastomers Functions
Technologies

Features & Benefits

Materials Features

Applications & Uses

Appliation Details

MOLD CONSTRUCTION:

The composites approach to mold construction uses TC-1651 as a binder for SC-125 Aluminum Granules. This mixture is cast behind a high temperature surface coat, TC-1611 or TC-1618. This combination provides several benefits. The TC-1611 or TC-1618 surface coat provides exceptional durability, and the aluminum granule addition to the TC-1651 provides increased heat conductivity and allows pouring of large masses. In addition, this method reduces cost. Generally, the SC-125 Aluminum Granule is added at the rate of 60-80 parts by weight to 100 parts by weight mixed resin and hardener. Larger amounts of aluminum granules are added when making vacuum form molds, casting molds, foam molds, and other low pressure compression type molds. When casting TC-1651 without the addition of aluminum granules, the thickness of the cast should generally be limited to 3" to control shrinkage or excess exotherm.

Properties

Physical Form
Physical Properties
ValueUnitsTest Method / Conditions
Hardness90Shore DASTM D2240
Density1.7g/ccASTM D792
Cubic16.6Inches per Pound
Tensile Strength8100psiASTM D638
Flexural Strength10600psiASTM D790
Flexural Modulus1.06 x 10⁶psiASTM D790
Shrinkage Linear0.002in/inASTM D2566
Coefficient of Thermal Expansion2.02 x 10⁻⁵in/in/°FASTM D3386
Heat Deflection Temperature (264 psi)235 (113)°F(°C)ASTM D648
Compressive Strength27600psiASTM D695
Mechanical Properties
ValueUnitsTest Method / Conditions
Flexural Strength (psi)1.06 x 10⁶psiASTM D790
Typical Properties
ValueUnitsTest Method / Conditions
Heat Deflection Temperature at 264 psi235 (113)°F(°C)ASTM D648
Mix Ratio by weight (Part A)100
Mix Ratio by volume (Part A)100
Specific Gravity (77°F (25°C), Part A)1.8
Color (Part A)Gray
Mixed Viscosity (77°F (25°C))12800cpsBrookfield
Work Time (1lb mass, 77°F (25°C))2 hours
Gel Time3 hours
Demold Time (77°F (25°C))16 - 24 hours
Mix Ratio by weight (Part B)9
Mix Ratio by volume (Part B)16
Specific Gravity (77°F (25°C), Part B)0.99
Color (Part B)Amber

Safety & Health

Safty Precaution

Use in a well-ventilated area. Avoid contact with skin using protective gloves and protective clothing. Repeated or prolonged contact on the skin may cause an allergic reaction. Eye protection is extremely important. Always use approved safety glasses or goggles when handling this product.

Storage & Handling

Storage

Store at ambient temperatures, 65-80°F (18-27°C). Unopened containers will have a shelf life of 12 months from date of shipment when properly stored at recommended temperatures. Purge opened containers with dry nitrogen before re-sealing.