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Borlink™ LS4201H

1 of 24 products in this brand
Borlink LS4201H is a crosslinkable natural polyethylene compound based on Supercure technology, specially designed for insulation of power cables.

Polymer Name: Crosslinked Polyethylene (XLPE / PEX)

Processing Methods: Extrusion

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Identification & Functionality

Plastics & Elastomers Functions
Technologies

Features & Benefits

Materials Features
Special Features

Borlink LS4201H is a ready-to-use natural compound. Thanks to its inherent properties, Borlink LS4201H provides very good electrical performance. It offers excellent scorch resistance and long production runs. Borlink LS4201H cleanliness level is assured through the Borouge quality control system.

Applications & Uses

Cure Method
Plastics & Elastomers Processing Methods
Applications

Borlink LS4201H is intended for insulation of XLPE power cables with maximum operating stress of 7kV/mm and rated voltages up to 161kV (Um = 170kV). The values are phase to phase voltages as defined in IEC 60183.

Processing Technique

To produce a good and reliable cable, it is essential to ensure careful and very clean handling of the insulation material. Hence all material handling should preferably be conducted in closed systems and in clean room conditions. We recommend the use of screen packs on extruders for all XLPE materials.
Extrusion
Melt temperature 125 -135°C

Properties

Physical Form
Physical Properties
ValueUnitsTest Method / Conditions
Density (Base Resin)922kg/m3ISO 1872-2/ISO 1183
Bulk Density500 - 600kg/m³-
Melt Flow Rate (190°C/2.16Kg) 12g/10minISO 1133
Tensile Strain At Break (250Mm/Min) 2min. 450%ISO 527
Tensile Strength (250Mm/Min) 2min. 17MPaISO 527
Change In Tensile Properties After Ageing, (168H, 135°C)max. 20%IEC 60811-401
Hot Set Test, Elongation Under Load, (200°C, 0.20Mpa)75%IEC 60811-507
Hot Set Test, Permanent Deformation, (200°C, 0.20Mpa)5%IEC 60811-507
Mdr, Max Torque2.9 - 3.8dNmISO 6502
Methanol Wash 3800ppmTMB 720
Moisture, Karl Fisher Titrationmax. 200ppmISO 15512
Electrical Properties
ValueUnitsTest Method / Conditions
Dielectric Constant (50Hz)2.3-IEC 60250
Dc Volume Resistivity (23°C)min. 10PΩcmIEC 62631
Dissipation Factor (50Hz)0.0003-IEC 60520

Regulatory & Compliance

Recycling

The product is suitable for recycling using modern methods of shredding and cleaning. In-house production waste should be kept clean to facilitate direct recycling.

Technical Details & Test Data

Specifications

Borlink LS4201H is expected to meet the applicable requirements included in the below-mentioned standards1 provided it is processed using sound material handling, extrusion and cross-linking practices as well as appropriate testing procedures.

1 Up to maximum voltage and stress level stated in Applications where voltage range of standards deviates

IEC 60840
AEIC CS9
ICEA S-108-720

Safety & Health

Safety

The product is not classified as a dangerous preparation.
 

Packaging & Availability

Packaging

Package: Octabins
Smallbins

Storage & Handling

Storage

Borlink LS4201H has a shelf life of 24 months from production date if stored in unopened original packages, under dry and clean conditions at temperatures between 10 - 35 °C (50 - 95 °F). The material could be stored at an ambient temperature up to 40°C for up to 6 months in unopened original packaging and under dry and clean conditions. Material shelf life is affected by storage conditions and extreme conditions influence the general material quality and performance. Before use, material shall be conditioned indoors (production room) at the ambient temperature. It is also recommended to ensure proper stock rotation by First In – First Out principles.