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Cactus Industrial Epoxy Surface And Wet Tolerant Protective Coating

Cactus Industrial Epoxy Surface And Wet Tolerant Protective Coating is a high-performance solvent-free, two-pack epoxy mastic designed to provide corrosion resistance and abrasion protection in extreme service applications. This specially designed epoxy system is capable of application and curing underwater and form a tough protective barrier. It provides outstanding adhesion on wet blasted surfaces.

Product Type: 2K (2 component) Coating, Epoxy Coating, Solventless & High Solids Coating

Features: Abrasion Resistant, Chemical Resistant, Corrosion Resistant, Good Barrier Properties, High Performance, Low Temperature Strength, Non Wetting, Skid Resistant

Application Area: Bridges, Pipes

Compatible Substrates & Surfaces: Concrete, Metal, Steel

Application Method: Brush, Roller, Spray

Chemical Family: Epoxy & Epoxy Derivatives

    Knowde Enhanced TDS

    Identification & Functionality

    Features & Benefits

    Performance
    • Durable - Tough and impermeable layer with excellent resistance against salt and water.
    • Zero Solvent-freet free product.
    • Suitable for cold sweating steel surfaces.
    • Chemical resistant - Good resistanca e against wide range of chemicals.
    • Under -water curing - capable of applicationunderwater under water.
    • Adhesion - Excellent adhesion to dry and wet surfaces.
    • Cures at low temperature.

    Applications & Uses

    Application Area
    Application Method
    Compatible Substrates & Surfaces
    Recommended Use
    • Designed to provide corrosion protection for metal and concrete structures in offshore marine and petrochemical services, sheet piles, underground and submarine pipes, waste water tanks, jetty piles, underground tanks and other structural steel that requires protection against corrosion in aggressive environment.
    • It is most suitable for rehabilitation of corroded steel and concrete structures in tidal zone and below water line where conventional protective coatings are not applicable. It is an ideal maintenance coating for cold pipes with condensation.
    Surface Preparation
    • Remove oil and grease from surface to be painted with suitable degreaser prior to painting for surfaces above water.

    Steel:

    • For maximum protection, wet abrasive blasting to remove surface contaminants and create surface profile about 50 to 75 microns.
    • Ultra - high pressure hydro jetting is acceptable for maintenance of previously painted surfaces.
    • Dry abrasive blast cleaning to minimum standard Sa 1 & for repair of small area minimum standard St 3.

    Concrete:

    • Wet blasting or high pressure water jet blasting is recommended to remove surface contaminants before application of coatings.
    Mixing
    • Mix Part A thoroughly then add in Part B and continue to mix till homogeneous.
    • Do not mix more materials than the quantity to be consumed within the pot life.
    Thinning
    • Thinning is not allowed for underwater applications.
    • For applications above water to overcome issue related to workability of spray equipment, not more than 10% by weight of relevant Thinner is allowed.
    Applications
    • Can be applied by brush, roller or spray above water and for underwater applications, brush or roller is recommended.
    Cleaning

    Clean all application tools with relevant cleaner immediately after use.

    Theoretical Coverage
    • 3.83 m2/kg.
    • At 150 microns DFT.

    Properties

    Physical Properties
    ValueUnitsTest Method / Conditions
    Solids by Volume100.0%-
    Thickness (DFT Per Coat)150.0microns-
    Drying Time Touch Dry4.0hours-
    Drying Time Topcoat12.0hours-
    Drying Time Full Cure7.0days-
    Component A
    ValueUnitsTest Method / Conditions
    Mixing Ratio by Weight4.0--
    Component B
    ValueUnitsTest Method / Conditions
    Mixing Ratio by Weight1.0--
    Finish
    • Gloss / Matte
    • Surface finish will be matte when coating is underwater or surface covered by water during curing.

    Technical Details & Test Data

    Chemical Resistance Guide
    Exposure Immersion Splash & Spillage Fumes
    Acids Very Good Excellent Excellent
    Alkali Very Good Excellent Excellent
    Solvents Very Good Excellent Excellent
    Salt water Excellent Excellent Excellent
    Water Excellent Excellent Excellent

    Packaging & Availability

    Packaging
    • Part A - 4 kg
    • Part B - 1 kg

    Storage & Handling

    Pot Life
    • 45 minutes at 30°C.
    • Varies with temperature.
    Shelf Life
    • Part A - 2 years
    • Part B - 1 year