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Cactus Industrial PMMA-Based Top Coat / Sealer Coat

Cactus Industrial PMMA-Based Top Coat / Sealer Coat is a solvent-free, 2-component, fast curing and highly flexible methacrylate top coat sealer coating. A heavy duty, flexible top coat sealer. It’s suited to sealing the PMMA range of systems, providing steel deck protection, to sealing concrete floors and to encapsulate anti-skid / non-slip systems. The Top Coat can be used for creating patterns such as tile effects or lettering. Different finishings chips, sand, etc can be applied to achieve the desired slip-resistant properties and optional decorative chips are available.

Chemical Family: Methacrylates, Poly(methyl methacrylate) (PMMA)

Product Type: 2K (2 component) Coating, Sealer, Solventless & High Solids Coating, Top Coat

Application Method: Brush, Roller

Compatible Substrates & Surfaces: Concrete, Metal, Steel

Features: Abrasion Resistant, Durable, Excellent Gloss Retention, Excellent Mechanical Strength, Fast Curing, Good Weather Stability, Highly Flexible, Skid Resistant, UV Resistant

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Identification & Functionality

Features & Benefits

Key Benefits
  • Fast-curing with a hardening time of just 40 minutes at 20°C and with a PMMA Catalyst dosage of 2% pbw. added to the Resin Base.
  • Good gloss retention.
  • High mechanical durability for internal and external applications on concrete and steel.
  • Excellent resistance to UV and weathering.
  • Good abrasion resistance.
  • This technology can be thixotroped when using on sloping surfaces or for vertical application.
  • Can be applied in low temperatures ranging from -10°C to 30°C.

Applications & Uses

Application Method
Compatible Substrates & Surfaces
Application Areas
  • Flat and pitched roof areas
  • Balcony waterproofing
  • Car parking
  • Production areas
  • Offshore decks, lay down areas and walkways
  • Walkways
  • Warehouse
  • The fluid or thix grade is applied to our waterproofing coating for steel or concrete as a sealer.
Application Details
  • For Mixing the Product: Twin paddle mixer, steel container.
  • Method of application: Brush, roller.
  • Thinner: Do not thin.
  • Cleaner: PMMA cleaning agent 10 liter.
PMMA Catalyst Dosages

Substrate
Temperature

PMMA Catalyst Pot Life Hardening Time
%pbw. approx. minutes approx. minutes
0°C 6 20 50
+10°C 4 20 45
+20°C 2 15 40
Surface Preparation
  • Ensure all areas are clean, dry and free from dust, dirt, corrosion and general surface contamination.
  • All oils, grease, etc. should be removed with suitable degreasing solution pre application onto any pre-applied PMMA.
  • Concrete and steel surfaces should be preferably Bristle Blasted/Grit blasted to SA 2½ in accordance with DIN 55929.
  • Non-ferrous metals must be cleaned and prepared by Bristle Blasting or Grit blasting.
  • Always prime the substrate.
Advice on Application
  • Due to exothermic reaction with mixing process, please ensure the product is mixed in a steel container.
  • First stir the PMMA-Based Waterproofing liquid Coating with a paddle mixer thoroughly.
  • Then add the PMMA Catalyst while stirring the waterproofing liquid coating at a slow speed.
  • Mix for 1 - 2 minutes.
  • You must not dose less than the given quantity of PMMA Catalyst, as this will jeopardize the curing process.
  • You must also avoid overdosing the PMMA Catalyst, as this can likewise lead to serious curing problems.
  • The material must be applied as soon as the PMMA Catalyst has finished dissolving in the resin components.
  • The fine, medium or coarse aggregate is then evenly broadcast across the material upon application.
Equipment Cleaning
  • If work is interrupted or when it is completed, clean the tools thoroughly with cleaning agent within the pot life of the material.
  • This can be done with a brush.
  • Do not use the tools again until the cleaning agent has evaporated fully.
  • Simply immersing the tools in the cleaning agent will not prevent the material from hardening.
Practical Coverage

Practical coverage can vary considerably depending on method of application, surface roughness, weather conditions and complexity of the structure.

Theoretical Coverage

0.6 - 1.1 kg/m².

Application Temperature

0 - 30 °C

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Solids by Volume100.0%
Typical Thicknessmin. 600microns
PMMA Catalyst by Weight2 - 6%
Viscosity (20°C)350 - 550mPa·sDIN 53 019
Flow Time (6mm Cup, 20°C)45 - 70secondsDIN EN ISO 2431
Density (D₄²⁰)1.2g/cm³DIN EN ISO 2811
Flash Point10.0°CDIN 51 755

Safety & Health

Safety Advice
  • Avoid skin and eye contact i.e. wear gloves, goggles, etc.
  • Ensure good ventilation, mechanical if necessary.
  • Store and use away from heat and flame.
  • Do not eat or smoke in the vicinity of work.
  • Wash hands before eating.

Packaging & Availability

Packaging

10kg container.

Storage & Handling

Pot Life
  • At +20°C 100g, 2 % pbw. PMMA Catalyst
  • Approx. 15 minutes.
  • Applies only to two component products and refers to the time the mixture remains usable.
Storage & Handling

Storage:

  • Store in a safe place out of the reach of children.

Shelf Life:

  • 6 months if stored in the unopened original container in a dry min. 5°C frost-free location.