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Durapatch™ EPX

1 of 2 products in this brand
DuraPatch EPX is a specially formulated, three-component, l00% solids epoxy patching system for resurfacing and repair of concrete substrates. DuraPatch EPX contains a quartz aggregate blend for heavy duty, industrial floors.

Product Type: Mortar

Application Area: Masonry

Features: Abrasion Resistant, Chemical Resistant, Fast Curing, Fast Setting, Good Bonding Strength, Good Shrinkage Resistance, High Tensile Strength

Chemical Family: Epoxy & Epoxy Derivatives, Quartz

Application Method: Trowel

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Identification & Functionality

Product Type

Features & Benefits

Advantages
  • Very high early strengths and rapid curing cycle for minimal downtime
  • Excellent bond strength at depths from 3/16 inch to full depth
  • 100% solids, VOC compliant system, USDA approved
  • Excellent chemical resistance
  • Superior shear bond and tensile strengths
  • No shrinkage

Applications & Uses

Application Area
Application Method
Compatible Substrates & Surfaces
Uses
  • Patching interior or exterior, horizontal concrete
  • Resurfacing of heavy duty industrial and commercial facility floors
  • Repair of deteriorated joints
  • Rapid repairs of loading docks and high traffic aisles
  • Areas where high abrasion resistance is required
  • Thin or thick repairs under forklift, pallet jack or other hard wheeled traffic
Directions

SURFACE PREPARATION: Concrete to be repaired should be a minimum of twenty-eight days old. The area to be repaired should be thoroughly cleaned. Remove any weak, unsound or cracked concrete. All oil, grease, dirt, curing or sealing compounds and other contaminants that might interfere with bond must be removed. Surface area to be repaired should be shot or sand blasted, scabbled or scarified to obtain a 1/8 inch surface profile. Remove any dust or residue using a vacuum or oil-free compressed air.

PRIMING: Prime surfaces to be repaired with Duraguard 100 at a rate of 200 square feet per gallon. Follow the mixing and application directions on Duraguard 100 technical data sheet. Do not allow primer to dry prior to mortar application.

MIXING: Mechanical blending, using a heavy duty, high RPM drill and mixing paddle or a paddle type mortar mixer, is the recommended method. Proper mixing is critical to a successful project.
Mix all of the Part A Resin and Part B Hardener in the pail provided for two minutes. Add the Part C Aggregate and mix until aggregate is well coated and uniform in appearance. Do not mix more material than can be placed within the 20 minute pot life.

APPLICATION: Spread mixed epoxy mortar into area to be repaired. Carefully compact material, taking care to fill all voids and maintaining full contact with substrate. In large areas use a concrete come-along or screed box to spread the mixed material evenly to grade. Mortar should be trowel finished by hand or machine to produce a smooth, nonporous surface.

CURING: DuraPatch EPX is self-curing. For improved chemical resistance or appearance, DuraPatch EPX may be coated with Duraguard 310 CRU, chemical resistant urethane, in clear or colors.

Cleanup

Before the mixed material sets, clean tools and equipment with xylene or xylol.

Properties

Typical Properties
ValueUnitsTest Method / Conditions
Compressive Strength (1 day)7500 (51.71)psi (MPa)ASTM D695
Compressive Strength (7 days)12000 (82.74)psi (MPa)ASTM D695
Flexural Strength (7 days)3500 (82.74)psi (MPa)ASTM C348
Pot Life [70°C (21°C)]20.0minutes
Shear Bond Strength (7 days)2500 (82.74)psi (MPa)ASTM C882
Tensile Strength (7 days)1450 (9.99)psi (MPa)ASTM C307

Regulatory & Compliance

Certifications & Compliance

Technical Details & Test Data

Limitations
  • Do not thin DuraPatch EPX. Adding solvents will pre-vent proper cure.
  • DuraPatch EPX is not intended for use when con-crete surface temperatures are below 50°F (10°C).
  • Condition DuraPatch EPX units for 24 hours before placement at 60°to 70°F (15° to 21°C).
Technical Details
Estimating Guide
Unit Yield 0.35 ft3
Coverage 17 ft2 @ 1/4 inch

 

Packaging & Availability

Packaging
Packaging Product Number
Part A Resin
Part B Hardener
Part C Aggregate
73 fluid oz/ gal can
24 fluid oz/qt can
40 lb bag
F2110.05

Storage & Handling

Storage

Store tightly sealed containers in cool, dry place away from direct sunlight and heat sources. Shelf life of un-opened containers is one year from date of manufacture.