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Identification & Functionality
- Chemical Family
- Technologies
- Product Families
Features & Benefits
- Ready-to-Use Product Features
- Features
- PERMACOAT 5000 allows for a fast, easy application.
- It also offers chemical resistance and physical performance much higher than those found in paints and other thin mil coatings.
- At 30 - 50 mils, PERMACOAT 5000 provides excellent chemical resistance for splash and spill exposures.
- In addition, when applied at 50 - 60 mils, it can often be recommended for containment service.
- Rapid cure resulting in minimal downtime.
- Odor free
- Non-skid safety finish
Applications & Uses
- Markets
- Application Area
- Functions
PERMACOAT 5000 is designed as a medium duty (30 - 80 mils) floor coating and/or secondary containment system where moderate mechanical abuse and chemical exposure are anticipated. PERMACOAT 5000 can be installed over most sound floors, including old or new concrete, steel and wood, providing a cost-effective alternative to high-build floor toppings.
- Typical Applications
- Food processing plants.
- Chemical processing plants.
- Breweries.
- Laboratories.
- Pulp & paper mills.
- Processing areas in general where chemicals are used.
- Any area that requires a safe, non-slip floor.
- Cure Time
The cure time of PERMA Coat 5000 and other resinous systems are very dependent upon the temperature of the substrate. The chart below represents the approximate times for the respective service conditions, following the last coat:
Service (Hours) 70F 80F 90F Foot Traffic 10 8 6 Light Chemical 14 12 10 Fork Lift 24 16 12 - Mixing
Prior to application of PERMACOAT 5000, the resin, hardener and substrate should be between 70°F and 95°F. Premix the Resin (Part A) for 30 seconds using a Jiffler mixer blade attached to a 500 - 750 RPM drill. Add the Hardener (Part B) only when the batch is ready to be applied. Mix for approximately 90 - 120 seconds. After mixing, pour immediately onto the floor.
- Product Application
PERMACOAT 5000 can be applied as follows:
- Use a rubber squeegee to spread the resin over the premeasured area to be covered.
- Immediately back roll the PERMACOAT 5000 with a short nap (1/8 inches) wool or mohair roller. At this point, several prespecified readings should be made with a wet mil gage to assure uniform coverage.
- After the coating has been back rolled and uniform thickness verified, the surface should be saturated with a silica broadcast.
- After the first coat supports foot traffic, the excess silica can be removed.
- Within 24 hours a second coat of PERMACOAT 4000 should be applied using the same procedure, minus the silica broadcast.
PERMACOAT 5000 should not be applied over substrates:
- Subject to hydrostatic pressure.
- Which are unsound.
- Which are contaminated and cannot be cleaned.
- At temperatures below 70°F.
- Which are wet during the application.
- Clean-Up
All mixing and application equipment should be cleaned immediately after use. If this is done, soap and water or biodegradable cleaners can be used. If the material has begun to set, more aggressive solvents will be necessary.
- Maintenance
For systems designed for splash and spill exposures, routine wash downs are recommended to reduce the length of chemical exposure. This step is not necessary where the product is recommended for containment service.
Properties
- Typical Properties
| Value | Units | Test Method / Conditions | |
| Solids (Volume) | 100.0 | % | — |
| Compressive Strength | 15000.0 | psi | ASTM C579 |
| Flexural Strength | 17000.0 | psi | ASTM D790 |
| Tensile Strength | 11000.0 | psi | ASTM D307 |
| Hardness | 82 - 85 | Shore D | ASTM D2240 |
| Taber Abrasion (CS 17 Wheels, Loss/1000 Cycles) | 25.0 | mg | ASTM D4060 |
| Bond Strength to Concrete | Exceeds Tensile Stregth of Concrete | — | ASTM D4541 |
Safety & Health
- Safety
PERMACOAT 5000 contains blended epoxies as the resin and blended amines as the hardener. Protective clothing and gloves are recommended to prevent sensitization to these materials. In case of ingestion or eye contact, it is advisable to contact a physician immediately.
Packaging & Availability
- Packaging
PERMACOAT 5000 is packaged in one and three gallon units. Each unit consists of pre-measured components, Part A (Resin) and Part B (Hardener).
Storage & Handling
- Storage & Shelf Life
PERMACOAT 5000 should be stored at 50 - 90 °F out of direct sunlight. All containers should remain unopened until ready for use. If stored as set out above, PERMATEC 4000 has a minimum shelf life of one year.