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DurProx® Physically Crosslinked Polyethylene Foam

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DurProx® Physically Crosslinked Polyethylene Foamcan be produced with advanced technology, have superior mechanical properties and an advanced dimensional stability. The product is extruded with the help of additives and lastener's which is followed by the electron beam process. After the electron beam process with hot oven operation the physical characteristic of the product increases by means of dilatation, and a product with a very closed-cell structure and a smooth surface is obtained. It can be produced for different sectors in cut plate, roll, tube, extra-laminated or non-laminated forms.

Foam Type: Closed Cell Foam

Chemical Family: Polyethylene Cross-Linked (PEX), Polyethylenes, Polyolefins

Physical Form: Foam, Sheets

    Knowde Enhanced TDS

    Identification & Functionality

    Product Type

    Features & Benefits

    DurProx Main Features
    • It has a closed and steady cell structure, it is water and moisture resistant.
    • It has an effective sound and heat insulation capacity.
    • It is eco-friendly, and does not contain HCFC and harmful / banned chemical.
    • It compatible with RoHS (Restriction of Hazardous Substances) that limits the usage of lead and other toxic substances standards.
    • It does not contain fungi or bacteria, it is odorless.
    • The internal texture is completely sterile thanks to the Electron Beam method.
    • It has superior physically and mechanical features despite elasticity and lightness.
    • It is not affected by chemicals or external environment conditions.
    • It is an ideal material in esthetic applications thanks to its smooth surface appearance.
    • It recovers itself after impact, does not cave in.
    • It can be shaped by heat (thermoforming].
    • It can be produces as a roll or sheet.

    Optionally

    • It can be one-sided or double sided film tape and fabric laminated on special customer demand
    • It can be produced with flame-proof feature.
    • It can be produced in various colors.
    • It is suitable for wide heat range.

    Applications & Uses

    Areas of Usage

    Automative: Light, flexible and high performance, environmental and esthetic insulation products that are a necessity of automotive brands.

    DurProx and DurSolex branded cross-linked polyethylene foam products. Often used in the automotive industry thanks to their superior sound, dust, moisture, and impact insulation properties. Their soft, lightweight and durable structures, their improvement of the driver and passenger comfort and their reducing of the vehicle’s weight.   

    DurProx and DurSolex  are produced in compliance with the requested standards of  the automotive industry. Thanks to diversity of our product portfolio and production flexibility, we can meet the different demands of our customers in dimensioning, with many different materials (adhesive tapes, cloth, film, PU/PP foams, etc.) ,lamination and forming.

    When high standards (dimensional stability, mechanical properties, etc.) are in subject at parts and components DurProx branded physically cross-linked PE foam materials are preferred. DurProx can be produced in many different densities and thanks to its ability to shape with thermo form, while having sound-heat, humidity insulation, it also provides esthetic and environmental friendly solutions. DurSolex branded products, with their chemically cross-linked structure  enables economical solutions in parts and components that have comparable stringent standards. 

    Advantages

    • The products have a closed pore structure.
    • It provides heat, sound, humidity, dust insulation and shock protection.
    • It is resistant to abrasion that will be formed in time.
    • It recovers form after impact, does not cave in, does not collect dust in time.
    • Thanks to its high elasticity and weight, it is applied easy and fast.
    • It can be shaped by heat
    • It is not affected by chemicals and greasers
    • It can operate in wide heat range, heat sourced size change does not occur
    • It is environmentally-friendly, HCFC-free.
    • It can be produced with flame-proof feature.
       

    Construction Industry: Comfort and energy efficiency solutions in living areas are at DurFoam. Energy efficiency gains importance in structures day by day Besides these with continuous social development the comfort expectations of people from the living areas advance rightfully. Thanks to its features that puts sound-heat and humidity insulation together, DurFoam's innovative products  meets the expectations of people with a single move. It protects human and environmental health at the top level as all products do not collect dust over time like other insulation materials,  it does spill particles, and it does not contain bacterial and fungal.

    DurFoam insulation solutions, which can be easily applied from floor to roof in living areas, is in line with developing standards, and ranks among the essentials for modern residential hotel and business projects.

    Advantages

    • With a single material, sound and heat insulation is provided between the floors (vertical and horizontal).
    • It provides resistance against shocks, it does not cave-in.
    • Thanks to its elasticity and weight, it is applied to easy and fast.
    • It preserves persistence and features along life of structure.
    • It is environmentally-friendly, HCFC-free.
    • It is anti-bacterial.
    • It can be produced with flame-proof feature.
       

    Home appliances and Electronics: Insulation material with premium features that meet the needs of electronics and home appliances industry.

    DurProx, DurSolex branded  cross-linked polyethylene foam products, thanks to superior sound, dust, moisture, and impact insulation features; soft, lightweight and durable structures, they are often used at home appliances and electronic products.

    DurProx and DurSolex are produced on the standards that home appliance and electronics industries demand. Thanks to diversity of our product portfolio and production flexibility, we can meet the different demands of our customers in dimensioning, with many different materials (adhesive tapes, cloth, film, PU/PP foams, etc.) ,lamination and forming.

    When high standards (dimensional stability, mechanical properties, etc.) are in subject at parts and components DurProx branded physically cross-linked PE foam materials are preferred. DurProx can be produced in many different densities and thanks to its ability to shape with thermo form, while having sound-heat, humidity insulation, it also provides esthetic and environmental friendly solutions. DurSolex branded products, with their Chemically chemical cross-linked structure, it enables economic solutions in parts and components whose standards are comparable.

    As a protective packaging material that is required by the  industry DurPack branded products are presented to our customers, are produced in asked size, color and specifications.

    Advantages

    • The products have a closed pore structure.
    • It provides heat, sound, humidity, dust insulation and shock protection.
    • It is resistant to abrasion that will be formed in time.
    • It recovers itself after impact, does not cave in, does not have dust in time.
    • Thanks to its high elasticity and weight, it is applied easy and fast.
    • It can be shaped by heat
    • It is not affected by chemicals and greasers
    • It can operate in wide heat range and heat sourced size change does not occur
    • It is environmentally-friendly, HCFC-free.
    • It can be produced with flame-proof feature.
       

    Polyethylene Tape: Polyethylene foam carrier adhesive tapes for general purpose.

    We produce DurProx polyethylene foam carrier adhesive tapes that are used in every area from Automotive to home appliances  construction industry packaging,  that have high mechanical properties and stability 

    Advantages

    • It has superior dimensional stability and surface quality.
    • It is resistant to abrasion that forms in time.
    • It is not affected by chemicals and greasers
    • It can operate in wide heat range, without the size changing.
    • It is environmentally-friendly, HCFC-free.
    • It can be produced with flame-proof feature.
       

    Sports and Entertainment: DurFoam signature at sports and entertainment products.

    DurProx , DurSolex and DurPack branded products offers ideal solutions for sports and entertainment industry.

    Our brands DurProx , DurSolex and DurPack do not contain bacteria l fungus and harmful substances such as HCFC free, are used for sports and entertainment in many areas from sailing to  far eastern martial sports, camping and mountaineering, swimming children's playgrounds to toys.  Our products allows movement and comfort especially for sports and children's playgrounds, it allows the production of toys that help children's mental development. Extremely easy to process and shape. Our products are turned into sports and entertainment aimed products that push the boundaries of the imagination.

    Our products are produced in the standards demanded by our customers. Thanks to diversity of our product portfolio and production flexibility, we can meet the different demands of our customers in dimensioning, with many different materials (adhesive tapes, cloth, film, PU/PP foams, etc.), lamination and forming.

    Advantages

    • Our products are lightweight, comfortable and flexible.
    • It can easily be processed and shaped.
    • It is bacteria-free and odorless.
    • It is environmentally-friendly, HCFC-free.
    • It has high resistance to impact and shock.
    • It is water-resistant.
    • It has build-up capability after impact.
    • It can be shaped by heat.
    • It can be produced with flame-proof feature.

    Properties

    Physical Form

    Regulatory & Compliance

    Certifications & Compliance

    Technical Details & Test Data

    DurProx Production Standard

    Thickness

    Density
    1 mm> 67-200 kg/m3
    2-6 mm>  28-200 kg/m3
    7-10 mm> 28-100 kg/m3

     

    Thickness Multi-Fold 10-100 mm
     (Lamination cannot be made for materials having higher density than 145 kg/m3 )
    Roll Width:  500-1800 mm
    Roll Length: 25/75/50/100/150/200/500 m
    Color: Natural/Anthracite/White/Gray
    Fire Resistance:  FMVSS 302 / ISO 11925-2 / UL94:HBF:HF1
    Composite:  Metalized Film, Aluminum Film, Adhesive Tape Film Lamination

     

    Packaging & Availability

    Packaging Type
    Packaging
    • Standard
    • Stretch Film wrapped
    • Nylon Pouch