Dynesic Technologies DURAPATCH 3000D

DURAPATCH 3000D is an all purpose, quick cure epoxy paste kit. DURAPATCH 3000D is a unique, multi-component, novolac epoxy designed to quickly and permanently patch, seal and repair cracks, holes and leaks in metal, plastic, fiberglass and concrete surfaces. DURAPATCH 3000D cures in minutes, so down time is greatly reduced. DURAPATCH 3000D is perfect for machine shop and field use to repair and rebuild equipment. DURAPATCH 3000D is ideal for repairing warehouse floors, fixing leaks in tanks, repairing pool equipment and tiles, piping, electrical bushings, and setting keyways or taper fits for fast turnarounds. DURAPATCH is versatile, quick, easy to use, extremely strong and durable.

Product Type: Repair Paint, Solventborne Coating

Application Area: Bushings, Pipes, Tanks

Compatible Substrates & Surfaces: Concrete, Fiberglass, Metal, Plastics, Steel

Features: Fast Cure, Good Bonding Strength, High Durability, High Solids Content, High Strength, Machinable, Satin Finish, Self-Priming

Application Method: Trowel

Chemical Family: Epoxy & Epoxy Derivatives

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Knowde Enhanced TDS

Identification & Functionality

Generic Type

Novolac Epoxy

Generic Type

Flexible Epoxy Coating

Features & Benefits

Product Highlights

DURAPATCH bonds chemically and mechanically to the substrate. DURAPATCH can be sanded, tapped and machined. DURAPATCH has excellent bonding strength and is ideal for many residential and commercial repairs. The DURAPATCH Repair Kit comes complete with a resin pack (part A), a hardener pack (part B) and a trowel. Cut the corners of the resin and hardener and mix quickly, yet thoroughly on a non-porous surface and apply with the trowel.

Product Features & Benefits
  • All Purpose Quick Cure Epoxy Paste.
  • Hardens in 5 - 15 minutes depending on ambient temperature (down to 38°F).
  • Ideal for immediate field use repairs.
  • Trowelable - ideal for vertical surface repairs.
  • Self-priming - bonds chemically and mechanically to the substrate.
  • Can be sanded, drilled, tapped and machined.
  • 100% solids - No VOCs.

Applications & Uses

Application Area
Application Method
Compatible Substrates & Surfaces
Primer
Self-priming
Recommended Uses
  • Metal cooling tower pans.
  • Emergency tank and pipe repairs.
  • Electrical bushings Setting keyways and taper fits.
  • Repair of metal, fiberglass, composite, PVC and similar plastic materials.
  • Pool pump leaks, adhesive for tiles and bricks.
Substrates & Surface Preparation

All - Surfaces must be clean, dry and free of contaminants.

Steel 

  • Immersion: SSPC-SP10 Near-White Metal Blast with angular profile of 3.0 - 4.0 mils.
  • Non-immersion: SSPC-SP6 Commercial Blast with angular profile of 2.5 - 3.5 mils.

Weld Repair - Use a flame to sweat out oil from deeply impregnated surfaces. Stabilize cracks by drilling the extremities. Long cracks should be drilled, tapped and bolted every few inches. Vee-out all cracks using a file. Degrease using clean rags.

Mixing & Thinning

Mixing - Thoroughly mix the two parts, supplied in pre-measured sachet packs, until no streaks are seen. Apply to surface rapidly, pressing hard to achieve maximum wetting, then proceed with thickness desired. Mix no more product than can be applied in 5 minutes. When rebuilding structures, use layers of reinforcing cloth and apply product as thick as the parent substrate.

Ratio - 2A:1B by volume, 2A:1B by weight

Multi-layers - If building layers or pipe wrapping with reinforcing cloth, apply the coating within the recoat window. If this is not possible, allow the compound to cure, then create a mechanical profile by grit blasting, grinding or power tool sanding the surface before coating.

Application Equipment Guidelines

Application - Apply directly on to the prepared surface with the plastic applicator or spatula provided. Press down firmly to remove entrapped air, fill all cracks, and ensure maximum contact with the surface. Use reinforcement tape over holes and cracks. Fully machinable using conventional tools once cured.

Brush & Roller - Brush or roller can be used to smooth uncured surface with solvent if desired.

Cleanup

Use MEK or Acetone. In case of spillage, absorb and dispose of in accordance with local, applicable regulations.

Properties

Color
Finish
Satin
Typical Properties
ValueUnitsTest Method / Conditions
Barcol Hardness85.0psiASTM D785
Chemical Resistant Service (68°F)3.0hours
Compressive Strength15693.0psiASTM D695
Flexural Strength7000.0psiASTM D790
Machining (68°F)30.0minutes
Mechanical Service (68°F)30.0minutes
Pot Life5.0minutes
Recoat Window (68°F)20.0minutes
Service Temperature (Dry Service)250.0°F
Service Temperature (Immersion)140.0°F
Service Temperature (Spill/Splash)212.0°F
Solids Content (By Volume)100.0%
Substrate Temperature (<90% relative humidity)50 - 140°F
Tensile Shear Adhesion2550.0psiASTM D1002
Theoretical Coverage (125 mil)12.8ft2/gal
Theoretical Coverage (800 mil)2.0ft2/gal
Working Time (68°F)5.0minutes
Chemical Resistance
  • Acetic Acid up to 10%
  • Ammonium Hydroxide*
  • Aromatic & Aliphatic Solvents
  • Black Liquor
  • Butyl Acetate
  • Butyl Carbitol
  • (Most) Chlorides
  • Hydrogen Sulfide
  • Isopropyl Alcohol
  • Mineral Acids
  • Nitric Acid up to 20%
  • (Mild) Organic Acids
  • (Most) Phosphates
  • Phosphoric Acid
  • Potassium Hydroxide*
  • Sodium Hydroxide*
  • (Most) Sulfides
  • Sulfuric acid up to 50%
  • Urea Solutions
  • White Liquor

*Ambient temperature only

Safety & Health

Safety

Read and follow all caution statements on this product data sheet and on the SDS for this product. Wear protective clothing, gloves and use protective cream on face, hands and all exposed areas.

Packaging & Availability

Packaging Type
Package Sizes & Shipping Weight
  • 2 x 170 g kit per case - 1.5 lbs. (1.46 kg)
  • 1 x 170 g bag - 6 oz (0.17 kg)

Storage & Handling

Shelf Life
  • Part A - 5 years at 75°F (24°C)
  • Part B - 5 years at 75°F (24°C)
Storage

Store in a dry, well-ventilated area. Maintain product in original packaging and sealed until ready for use. Avoid exposure to direct sunlight or extreme temperatures.

Storage Temperature - 40 - 110°F

Storage Humidity (Relative Humidity) - 0 - 100 %

Ventiliation

When used as a tank lining or in enclosed areas, thorough air circulation must be used during and after application until the coating is cured. User should test and monitor exposure levels to insure all personnel are below guidelines.