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EGYLINK GF2100 is a fast curing silane crosslinkable polyethylene compound curable by moisture and possessing excellent extrusion properties at high output rates, the graft compound GF 2100 is mixed with a crosslinking Catalyst Masterbatch CT0461 generally in the ratio 95:5, the combination have excellent thermo-oxidative stability and can cured in ambient conditions. GF0461 has been specially developed for insulation of low voltage power cables with small diameter.

Polymer Name: Polyethylene (unspecified)

Processing Methods: Extrusion

Technical Data Sheet
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Identification & Functionality

Plastics & Elastomers Functions
Technologies

Features & Benefits

Applications & Uses

Compatible Polymers & Resins
Cure Method
Plastics & Elastomers Processing Methods
Application

Processing

EGYLINK GF2100 pre-grafted base must be added with Catalyst CT0461 to promote curing. Catalyst dosage is 5% by weight and blending must be done just before using (2-3 hours). Catalyst doesn't need any pre-drying if stored in dry conditions in the original closed bags; in case, pre-drying can be made at 50-60 ˚C for 4-8 hours.

Extrusion equipment

EGYLINK GF2100/CT0461 is suitable for most equipment for PVC/PE extrusion L/D Ratio >20 & Compression ratio 2 – 3: 1 and Chromium plated extrusion molds As a guide the following temperature profile is recommended (this profile will vary slightly depend on extruder type, head design and output)

Barrel

Flange

Head

Die

Screw

150-190 ˚C 200 ˚C 210 ˚C 220 ˚C 70-80 ˚C

Crosslinking

This product can be crosslinked in ambient temperature, by immersion in hot water or exposure to low pressure steam at 90 - 95 ˚C, the crosslinking time period may be varied due to humidity, temperature, thickness of insulation and reel size.

Color Masterbatch

EGYPLAST designed special type of masterbatch for XLPE application that not alter physical, mechanical and electrical properties, contact EGYPLAST representative for more information.

Properties

Electrical Properties
ValueUnitsTest Method / Conditions
Volume Resistivity (20°C)10¹⁶Ω.cmASTM D 257
Dielectric Strength (20°C)21.0Kv/mmASTM D 150
Dielectric Constant2.26-ASTM D 149
Dissipation Factor2.88X10⁻¹⁴-ASTM D 149
Thermo-Mechanical Properties
ValueUnitsTest Method / Conditions
Cold bend (-70°C)Pass-IEC EN 60811
Curing (Forced cure in water, 90°C, 15 minute ,200°C)0.2MPaHot Set test
Elongation Under Load125.0%IEC EN 60811
Permanent Elongation After Cooling5.0%IEC EN 60811
Physical and Mechanical Properties
ValueUnitsTest Method / Conditions
Density0.93g/cm³ASTM D 792
Melt Flow Index (2.16 kg, 190°C)max. 1.0g/10ASTM D 1238
Tensile Strength16.0N/mm²BS EN 60811
Elongation (Break)300.0%BS EN 60811
Tensile strength (After 7 days, 135°C)max. 20% VariationBS EN 60811
Elongation (Break, After 7 days, 135°C)max. 20% VariationBS EN 60811

Regulatory & Compliance

Specifications

EGYLINK GF2100/CT0461 in combination meets the applicable requirements, IEC60502-1, BS 7655 section 1.3 (GP8), HD 603 S1. The standards referred to is a selection and not complete coverage of all applicable standards.

Packaging & Availability

Packaging Type
Packing
  • Moisture resistant sacks containing 25 kg.
  • Boxes with a moisture resistant heat sealed liner containing approximately 600 kg.

Storage & Handling

Storage and Shelf Life

EGYLINK GF2100 has a shelf life time 6 months from manufacturing date, the storage in cool dry conditions will maximize the shelf life, other precautions are:

  • Packing should remain sealed.
  • Avoid temperature more than 25°C.
  • Avoid storage outside and in direct sun light.
  • Use within 4 hours of opening packing.