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AquaGraft® 1-6010

1 of 15 products in this brand
Aquagraft® 1-6010 is Polyethylene moisture curable system that allows customers to crosslink polymer systems without investing in expensive curing processes.

Polymer Name: Crosslinked Polyethylene (XLPE / PEX)

Processing Methods: Extrusion

Features: Cost Effective, Crosslinkable, Flame Retardant, Good Electrical Properties, High Performance

End Uses: Appliance Wire Jacketing, Appliances, Automotive Components, Building Wire Insulation, Cables, Communication Cable Jacketing, Low Voltage Insulation, Power Cable Jacketing, Wires

Strain at Break: 450.0 - 450.0 %

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    Features & Benefits

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    Applications & Uses

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    Applications

    AquaGraft® 1-6010 is designed for use in various low voltage applications including building wire, control cables, submersible pump cables, and other specifications requiring superior thermal, mechanical, and electrical properties. This two-component system, when blended in an 80% PEMC-1: 20% FMB 6010 blend ratio, will yield a finished compound which will allow the cable to pass various industry recognized flame tests and perform well for UL-44 building wire applications.

    Applications

    Appliance, Automotive, Building, Control, Power, PV, UL 44

    Properties

    Physical Form
    Mechanical Properties
    ValueUnitsTest Method / Conditions
    Hot Creep Elongation (15 Minutesutes at 250ºC)40%
    Specific Gravity1.01gram/cm3
    Tensile Strength2800psi
    Hot Creep Elongation (15 Minutesutes at 150ºC)60%
    Ultimate Elongation450%
    Thermal Properties
    ValueUnitsTest Method / Conditions
    Retained Elongation (7 days in 121°C air oven)95%
    Retained Elongation (7 days in 158°C air oven)95%
    Retained Tensile (7 days in 121°C air oven)100%
    Retained Tensile (7 days in 158°C air oven)105%
    Electrical Properties
    ValueUnitsTest Method / Conditions
    Cold Bend (at -40°C for 4hrs)No cracks
    Crush Test1300lbf
    Deformation (30 Minutes at 131°C)5%
    Dielectric Strength850V/mil
    I.R. Constant (at 15.6ºC)50000MΩ-1000ft
    Limited Oxygen Index25%

    Regulatory & Compliance

    Certifications & Compliance
    Chemical Inventories
    Specifications

    When extruded and cured consistent with standard safe wire and cable industry practices, cable insulated with AquaGraft® 1-6010 will comply with the requirements as specified in the following standards:
    UL 44 XHH, XHHW, XHHW-2, RHH, RHW, RHW-2, and SIS
    CSA 22.2 No. 38-05 for RW-75, RWU-75, R-90, RW-90
    FT-2 Flame, UL Horizontal Flame

    Certification

    Certified Test Results including physical test data are included with each shipment.

    Technical Details & Test Data

    Processing

    AquaGraft® 1-6010 is engineered for processing on conventional extrusion equipment. It is recommended that these products be processed using a greater than 20:1 extruder with a high shear screw with adequate mixing sections. The compound supplied is in the cleanest state and is of the highest quality; however, the use of a breaker plate with a screen pack of approximately 20/40 mesh is recommended for optimal rheological flow and steady back pressure.


    A high level of care in storage to minimize exposure to moisture is recommended to ensure that there is no
    pre-cure or gelling of the PEMC-1 grafted polymer.


    Pre-heating of the conductor is recommended depending on cable construction and specific processing
    conditions.
    Pre-drying in a desiccant dryer of the FMB-6010 and color concentrates is recommended prior to use for
    4-6 hrs. at 130F.
    The following conditions are given as a guide for processing

    Temperature Profile

    °F

    ºC

    Zone 1 (feed):

    290-310

    143-155

    Zone 2:

    290-310

    143-155

    Zone 3:

    310-330

    155-165

    Zone 4:

    330-350

    155-165

    Crosshead:

    330-350

    165-176

    Die:

    330-350

    165-176

     

    Packaging & Availability

    Packaging Type
    Packaging
    • 1500 pounds (680.4 Kg) per box
    • 200 pounds (90.7 Kg) per fiber drum
    • Foil Sealed Liners.

    Storage & Handling

    Handling

    To ensure health and safety, Material Safety Data Sheets (MSDS) are available and should be consulted prior to use.

    Storage

    A high level of care in storage to minimize exposure to moisture is recommended to ensure that there is no pre-cure or gelling of the PEMC-1 grafted polymer. Component containers should be stored at temperatures below 50C (120F) in a dry area for not more than 6 months. Once opened, PEMC-1 must be used immediately to avoid any premature gelling due to environmental moisture.