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AquaGraft® 4-5150

1 of 15 products in this brand
AquaGraft® 4-5150 is Polyethylene moisture curable system that allows customers to crosslink polymer systems without investing in expensive curing processes.The EPR based systems provide improved flexibility while maintaining high performance properties

Polymer Name: Ethylene Propylene Copolymer

Processing Methods: Extrusion

Additives Included: Flame Retardant

Density: 1060.0 - 1060.0 kg/m³

Synonyms: Antimony Sesquioxide, Antimony(III) oxide

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    Identification & Functionality

    Additives Included
    Chemical Name
    CAS No.
    1309-64-4
    EC No.
    215-175-0
    Technologies
    Type

    Low Voltage FR Polyolefin Insulation

    Features & Benefits

    Labeling Claims

    Applications & Uses

    Cure Method
    Plastics & Elastomers Processing Methods
    Applications
    • AquaGraft® 4-5150 is designed for use in UL/CSA 150°C rated AWM and 125°C automotive cable applications. These two components, when blended in a 70% EPMC-4/30% FMB-5150 blend ratio, will yield a finished compound which will allow the cable to pass various industry recognized requirements and be suitable for flame retardant 150oC applications.
       
    Applications

    Appliance, Automotive, Battery, Welding

    Properties

    Physical Form
    Mechanical Properties
    ValueUnitsTest Method / Conditions
    Elongation360%
    Hot Creep Elongation30%
    Specific Gravity1.06g/cm³
    Tensile Strength2100psi
    Thermal Properties
    ValueUnitsTest Method / Conditions
    Retained Elongation (7 Days in 180°C Air Oven)110%
    Retained Tensile (7 Days in 180°C Air Oven)100%

    Regulatory & Compliance

    Certifications & Compliance
    Chemical Inventories
    Specifications

    When extruded and cured consistent with standard safe wire and cable industry practices, cable insulated with the correct component ratios will comply with the requirements as specified in the following standards:
    UL 150 C Styles 3321
    CSA CL-1503 Class 1, Group A/B single conductor 600v XLPE
    FT-2 Flame Rating, UL Horizontal Flame
    ISO 6722
    SAE J1127

    Certification
    • Certified Test Results including physical test data are included with each shipment.

    Technical Details & Test Data

    Processing

    AquaGraft® 4-5150 is engineered for processing on conventional thermoplastic extrusion equipment. It is recommended that these products be processed using a greater than 20:1 extruder with a high shear screw with adequate mixing sections. The compound supplied is in the cleanest state and is of the highest quality; however, the use of a breaker plate with a screen pack of approximately 20/40 mesh is recommended for optimal rheological flow and steady back pressure.


    Pre-heating of the conductor is recommended depending on cable construction and specific processing conditions.


    Pre-drying of the FMB-5150 is generally recommended prior to use for 4 hrs. at 120˚F. When extruded in proper ratios, this system will cure with exposure to moisture at ambient temperatures, however, accelerated cure rates may be achieved with exposure of extruded cable to water bath or steam sauna. Cure rates are dependent on cable wall thickness and as such adequate cure times may differ based on cable constructions.
    The following conditions are given as a guide for processing:

    Temperature Profile

    °F

    ºC

    Zone 1 (feed):

    260-280

    127-138

    Zone 2:

    260-280

    127-138

    Zone 3:

    260-280

    127-138

    Zone 4:

    260-280

    127-138

    Crosshead:

    280-300

    138-149

    Die:

    280-300

    138-149

     

    Packaging & Availability

    Packaging Type
    Packaging
    • 2200 pounds (997.9 Kg) per box
    • 200 pounds (90.7 Kg) per fiber drum
    • PE Liners
    • Use within 12 months of manufacturing date

    Storage & Handling

    Handling
    • To ensure health and safety, Material Safety Data Sheets (MSDS) are available and should be consulted prior to use.
    Storage
    • A high level of care in storage to minimize exposure to moisture is recommended to ensure that there is no degradation of the EPMC-4. Once opened, EPMC-4 should be consumed immediately to avoid any premature gelling due to environmental moisture.