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Excelene 4963A are crosslinkable elastomeric polyolefin compounds designed for high temperature applications requiring a balance of mechanical properties, electrical properties, thermal stability, and performance.

Polymer Name: Crosslinked Polyethylene (XLPE / PEX)

Processing Methods: Extrusion

Features: Cost Effective, Crosslinkable, Flame Retardant, Flexible, Free Flowing, Good Colorability, Good Electrical Properties, High Performance

End Uses: Appliance Wire Insulation, Appliance Wire Jacketing, Appliances, Automotive Components, Cables, Low Voltage Insulation, Wires

Similar Products

    Knowde Enhanced TDS

    Identification & Functionality

    Additives Included
    Technologies
    Type

    Low Voltage FR Polyolefin Insulation

    Features & Benefits

    Labeling Claims

    Applications & Uses

    Plastics & Elastomers Processing Methods
    Applications
    • Cable insulated with EXCELENE 4963A is suitable for many low voltage applications, such as building wire, control cable, switchboard wire and submersible pump cable requireing superior mechanical properties.
    Applications

    Appliance

    Properties

    Physical Form
    Mechanical Properties
    ValueUnitsTest Method / Conditions
    Elongation350%
    Specific Gravity1.31 - 1.35
    Tensile Strength2200psi
    Thermal Properties
    ValueUnitsTest Method / Conditions
    Retained Elongation (7 days in 121°C air oven)100%
    Retained Tensile (Oil Immersion 18 hours at 121°C)65%
    Retained Elongation (Oil Immersion 18 hours at 121°C)65%
    Retained Tensile (7 days in 121°C air oven)99%
    Electrical Properties
    ValueUnitsTest Method / Conditions
    Cold Blend (at -25°C for 4hrs) No cracks
    Crush TestPass
    Deformation (1 Hour at 120ºC)1.5%
    Dielectric Strength750V/mil
    I.R. Constant (at 15.6ºC)62000MOhm-1KFt
    UL VW-1 Flame TestPass

    Regulatory & Compliance

    Chemical Inventories
    Specifications

    When extruded and cured consistent with standard safe wire and cable industry practices, cables insulated with EXCELENE 4963A insulation will meet or exceed the requirements as specified in the following standards.
    VW-1 Flammability Test
    UL 44 for XHHW, XHHW-2, XHH, RHH, RHW,
    RHW-2, SIS, USE, and USE-2. IEC 60332

    Certification
    • Certified Test Results including physical test data are included with each shipment.

    Technical Details & Test Data

    Processing

    EXCELENE 4963 compounds are engineered to be processed on conventional extrusion equipment. Use of an L/D 15:1 to 24:1 extruder with a single flight, general purpose, tapered screw for proper homogenization and fluxing of EXCELENE 4963 compound is recommended to obtain optimal output and properties. The compound supplied is in the cleanest state and is of the highest quality; however, the use of a breaker plate with a screen pack of approximately 20/40 or 20/60 mesh is recommended for optimal rheological flow and steady back  pressure.

    Pre-drying of the compound is not necessary, provided that the compound has been stored unopened in a cool, dry area.

    The following conditions are given as a guide for processing:

     

    Temperature Profile:

    °F

    °C

    Screw:

    170

    77

    Zone 1 (feed):

    210

    99

    Zone 2:

    210

    99

    Zone 3:

    210

    99

    Zone 4:

    210

    99

    Head:

    210

    99

    Die:

    180

    82

    Packaging & Availability

    Packaging Type
    Packaging
    • 1,750 pounds (794 Kg) per box.

    Storage & Handling

    Storage
    • EXCELENE 4963A containers should be stored at temperatures below 38C (100F) in a dry area to avoid massing of pellets. Product is recommended to be used within 12 months.
    Handling
    • To ensure health and safety, Material Safety Data Sheets (MSDS) are available and should be consulted prior to use.