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Excelene 4990 are crosslinkable elastomeric polyolefin compounds designed for high temperature applications requiring a balance of mechanical properties, electrical properties, thermal stability, and performance.

Polymer Name: Crosslinked Polyethylene (XLPE / PEX)

Processing Methods: Extrusion

Features: Cost Effective, Crosslinkable, Flame Retardant, Flexible, Good Colorability, Good Electrical Properties, Good Mechanical Properties, High Performance, High Temperature Insulation Properties, Low Deformation Tendency, Radiation Resistant

End Uses: Building Wire Insulation, Building Wire Jacketing, Cables, Industrial Cable Insulation, Industrial Cable Jacketing, Low Voltage Insulation, Shipboard Cable Jacketing, Switches, Wires

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    Applications

    Cable insulated with EXCELENE 4990 is suitable for many low voltage applications, such as building wire, control cable, switchboard, marine shipboard, oil/gas platform wire, and submersible pump cable requiring superior mechanical properties and UV stability.

    Properties

    Physical Form
    Mechanical Properties
    ValueUnitsTest Method / Conditions
    Elongation330%
    Specific Gravity1.35 - 1.39
    Tensile Strength1960psi
    Thermal Properties
    ValueUnitsTest Method / Conditions
    Retained Elongation (7 Days in 121°C Air Oven)95%
    Retained Elongation (7 Days in 158°C Air Oven)95%
    Retained Tensile (7 days in 121°C air oven)100%
    Retained Tensile (7 days in 158°C air oven)99%
    Electrical Properties
    ValueUnitsTest Method / Conditions
    I.R. Constant (at 15.6ºC)62,000MOhm-1KFt
    Cold Blend (at -25°C for 4hrs) No cracks
    Crush TestPass
    Deformation (1 Hour at 120ºC)1.5%
    Dielectric Strength750V/mil
    UL VW-1 Flame TestPass

    Regulatory & Compliance

    Chemical Inventories
    Specifications

    When extruded and cured consistent with standard safe wire and cable industry practices, cables insulated with EXCELENE® 4990 insulation will meet or exceed the requirements as specified in the following standards:
    UL 44 for XHHW, XHHW-2, XHH, RHH, RHW,
    RHW-2, SIS, USE, and USE-2, PV (UL4703).
    CSA RW75, RWU75, R90, RW90, RWU90, SIS
    IEC 60332
    IEEE-1580 Type P
    UL 1309
    CSA 22.2 No. 245
    VW-1, FT1, FT4, IEEE 1202 Flammability Test

    Technical Details & Test Data

    Processing

    EXCELENE® 4990 compound is engineered to be processed on conventional extrusion equipment. Use of an L/D 15:1 to 24:1 extruder with a single flighted, general purpose, tapered screw for proper homogenization and fluxing of EXCELENE® 4990 compound is recommended to obtain optimal output and properties. The compound supplied is in the cleanest state and is of the highest quality; however, the use of a breaker plate with a screen pack of approximately 20/40 or 20/60 mesh is recommended for optimal rheological flow and steady back pressure.
    Pre-drying of the compound is not necessary, provided that the compound has been stored unopened in a cool, dry area.

     

    Temperature Profile:

    °F

    °C

    Screw:

    170

    77

    Zone 1 (feed):

    210

    99

    Zone 2:

    210

    99

    Zone 3:

    210

    99

    Zone 4:

    210

    99

    Head:

    210

    99

    Die:

    180

    82

     

    Packaging & Availability

    Packaging Type
    Packaging
    • 1,750 pounds (794 Kg) per box.

    Storage & Handling

    Storage

    EXCELENE® 4990 containers should be stored at temperatures below 38°C n a dry area to avoid massing of pellets. Product is recommended to be used within 12 months.