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Duro-Bond PVC Lining

1 of 11 products in this brand
Duro-Bond PVC Lining is a flexible lining material of extruded plasticized polyvinyl chloride (PVC) specifically developed for corrosion resistance and adhesive bonding to metals, concrete, and FRP. PVC is a thermoplastic resin that is melt flow processible.

Polymer Name: Polyvinyl Chloride (PVC)

Physical Form: Sheets

Features: Acid Resistant, Chemical Resistant, Corrosion Resistant, Electrically Insulating, Good Abrasion Resistance, High Purity

End Uses: Chemical Process, Industrial Applications, Tanks

Color: Transparent

Tensile Strength: 45.0 - 55.0 MPa

    Knowde Enhanced TDS

    Identification & Functionality

    Technologies

    Features & Benefits

    Labeling Claims
    Product Characteristics

    Duro-Bond PVC sheet lining is available in thicknesses 90 mils (2.3 mm) and 180 mils (4.6 mm).

    Advantages
    • The elasticity of Duro-Bond PVC Lining allows thermal contraction and expansion without cracking and also minimizes the possible damaging effects of mechanical abuse. Because of its flexibility, bonding is obtained without difficulty, even on intricate contours.
    • Duro-Bond PVC Lining is applied in sheet form with a smooth, polished surface finish, which makes the lining easy to clean and offers good solution flow. In addition, the electrical insulating properties of Duro-Bond PVC Lining are of value in many applications involving electrolytic reactions.
    • Since heating or curing is not required, Duro-Bond PVC Lining can be shop or field installed.

    Applications & Uses

    Markets
    Uses

    Duro-Bond PVC Lining offers resistance to a variety of chemicals including oxidizing acids such as chromic and nitric, and provides excellent abrasion resistance.

    Application

    The installation of a completely homogeneous lining with Duro-Bond PVC Lining is carried out in two steps:

    1. After proper cleaning and priming of the surface to be lined, Duro-Bond PVC Lining is cemented onto the surface, using a three part adhesive system, consisting of primers for the substrate and vinyl surfaces and a bonding cement. Tensile strength bonds between the lining and the lined surface in the range of 200 psi and peel values up to 50 lbs. per lineal inch are obtained.

    2. The butt and corner joints formed between the individual Duro-Bond PVC Lining sheets are then sealed by using Duro-Bond PVC Lining sealing strips. These sealing strips are heat welded to the seams with a special hot air welding gun, resulting in a homogeneous lining which does not require any vulcanization or other curing.

    Method of Testing

    All lined surfaces are visually inspected for surface defects. Any special dimensional tolerances required after lining are also checked. All lined areas are then spark tested for pinhole leaks using a dielectric spark tester adjusted to 10,000 volts. The tester is moved constantly and quickly over the lining surface to prevent a burn through.

    Repair Procedure

    Duro-Bond PVC sheet lining can be shop or field repaired. The repairs to defective or damaged areas in the sheet lining are accomplished by cutting out the faulty area, grinding or grit blasting the substrate surface, preparing a piece of sheet of the same dimension, cementing it into position and subsequently welding the joints as described under Application. The repaired area is then inspected and spark tested to insure lining integrity.

    Properties

    Physical Form
    Physical Properties
    ValueUnitsTest Method / Conditions
    Chemical CharacterizationThermoplastic polymer
    Melting point160.0°C
    Upper Service Temperature70.0°C
    Density (23°C) 1.42g/cm3
    Tensile Strength45 -55N/mm2
    Elongation at Break20 0%
    Solubility in waterInsoluble
    Hardness DurometerD 95
    Water Absorptionmax. 0.01
    FlammabilityV-0
    Thermal Expansion Coefficient 23 -150°C7 - 8 x 10-5mm/mm/°C

    Technical Details & Test Data

    Service Temperature

    The maximum continuous service temperature for which Duro-Bond PVC Lining is recommended is 160°F (70°C). Corrosion resistant brick sheathing joined with one of the Electro Chemical corrosion resistant cements is used in conjunction with Duro-Bond PVC Lining when excessive temperatures are present. A 4" brick sheathing will provide a temperature drop of approximately 50°F, and an 8" brick lining will provide a drop of about 100°F. When carbon brick are used the temperature drop will be somewhat less.