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Macrofoam 18 is a specially engineered, high quality macrosphere syntactic foam designed to meet the requirements of a variety of subsea and oceanographic applications. MacroFoam products integrate fiber reinforced spheres into the standard syntactic structure, which produce a unique new set of properties. These properties allow for the attainment of lower densities in some applications as well as the fabrication of larger standard sizes and custom structures. Additionally, the inclusion of the fiber reinforced macrospheres into the syntactic system generally equates to lower cost buoyancy for a given depth. Due to the nature of the constituent materials, the density, strength and stiffness of MacroFoam may be tailored to meet the specific requirements of the end user’s application, providing greater flexibility for challenging designs.

Functions: Core Material

Core Type: Syntactic Foam

Technical Data Sheet
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Knowde Enhanced TDS

Identification & Functionality

Composite Materials Functions

Features & Benefits

Highlights
  • Operational Depth Range (Surface - 1,000 Meters)
  • Lowest Density Available in the Entire Industry
  • Larger Sizes and Custom Structures
  • Low Water Absorption at Depth
  • Range of Densities and Grades

Applications & Uses

Industry Applications

Although these versatile syntactic materials may be used for a variety of subsea and oceanographic projects, they are predominantly used for traditional floatation applications such as buoys, cable floats, diving flotation and instrumentation support. Ultra-durable MacroFoam provides the ideal solution when reliable performance, larger or custom sized structures or cost-effective buoyancy is required for successful operation.

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
ColorNatural
Density16 - 20lb/ft³
Depth Rating1000 (300)feet (meters)
Hydrostatic Crush1485 (450)feet (meters)
Compressive Strength1200 (8)psi (MPa)
Compressive Modulus65 (0.448)ksi (GPa)
Shear Strength625 (4)psi (MPa)

Packaging & Availability

Product Availability
  • MacroFoam is offered in a range of “standard” densities as well as specialty grades. Cast as single units, MacroFoam is available as sheets or near-net shape or finished geometries. Sheets come standard with planed surfaces with the cut spheres exposed, but integral skins of random glass mats may also be molded into the surface.
  • Sheets or trimmed parts may be bonded together to form larger structures or machined to final shape. Both planed and machined surfaces are designed to resist water ingression even with direct exposure.
Sheet Size

MacroFoam is offered in standard off-the-shelf sheets of 24” x 60” (610 x 1,524 mm). Customer specified sizes and cast contoured shapes are also available.

4”x 24”x 48” 102 x 610 x 1,219 mm
6"x 24"x 48" 152 x 610 x 1,219 mm