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Booster EP is a reactive polymer blend, which is polyolefin and elastomeric in nature. It depends on hydrogen abstraction followed by a controlled reaction of available free radicals. It is capable of alloying with a wide variety of thermoplastics and elastomers and it can stabilize a complex mixed polymer system, both polar and non-polar. It consists of several components and its reactivity is partly activated in the production process.

Functions: Processing Aid

Compatible Polymers & Resins: Acrylonitrile Butadiene Styrene (ABS), Polyamides, Polycarbonates (PC), Polyethylene Terephthalate (PET), Polyethylenes (PE), Polyphenylene Ether (PPE), Polystyrenes (PS), Polyvinyl Chloride (PVC), Styrene Acrylonitrile (SAN)

Processing Methods: Extrusion, Thermoforming

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Knowde Enhanced TDS

Identification & Functionality

Plastics & Elastomers Functions
What does it do?

During the compounding/plasticizing process, the addition of 2-5% (weight) Booster EP reduces the size of the individual “minority components” in the blend, enabling a better dispersion of those components in the dominant matrix. By reducing the size of the minority components, its intrinsic surface is increased, resulting in a larger contact surface with better bonding behavior.

Features & Benefits

Features
  • Improvement of compatibility of the blend components
  • Enables better dispersion of the blend constituents
  • Better processing productivity
  • Improved mechanical properties
  • Good ozone resistance
  • Enables high pigment loading
Cost Savings

Blending (slightly contaminated) PS scrap with (virgin or recycle) HIPS to get a high quality MIPS Low cost recycling of metallized polycarbonate scrap Reprocessing PET bottle scrap (if applicable: incl. PP ring) to a thermoforming-friendly sheet or film.

Applications & Uses

Plastics & Elastomers Processing Methods
Use
  • Alloying agent for polymer/ elastomer blends
  • Carrier for masterbatch
Directions for Use

Alloying agent: Quantity needed: 3-5% of weight of final mixture. In order to optimize the reactivity of Booster EP it is recommended to set the temperature in the first zone (near the hopper) at 200-225°C. Pre-compounding Booster EP might permit to achieve better results.

Carrier for Masterbatches: Quantity needed: 3-5% depending of the composition Specific directions for any class of polymers may be obtained from to the technical department.

Characteristics

Physical characteristics

  • Improved impact strength
  • Improved tensile strength and elongation properties
  • Improved E-modulus
  • Better dispersion of additives (color masterbatch, stabilizers, flame retardants etc.)
  • Fine dispersion of non-thermoplastic materials (aluminum coating etc.)

Processing characteristics

  • A better dispersed polymer blend processes easier and faster, without any strand breaks reduction/elimination of de-lamination effects non-thermoplastic components (e.g. metallic coatings on CD-s) are invisibly dispersed in the polymer, allowing for a broad range of applications
Examples of Applications
  • Recycling CD scrap into a reproducible high heat ABS/PC-ABS characteristic material
  • Recycling HIPS scrap into MIPS for film and sheet
  • Recycling PET bottles with PP cap-rings into a high quality, high impact
  • PET resin

Properties

Physical Form
Physical Properties
ValueUnitsTest Method / Conditions
Density930.0kg/m3ISO 1183
Bulk Density510.0kg/m3ISO R60
Bulk Density500 - 520kg/m3ISO R60
Typical Properties
ValueUnitsTest Method / Conditions
Melt Flow Index (190ºC, 10 kg)1.8g/minISO 1133
Average Granule Diameter3 - 4mmASTM E11
Average Granule Diameter (Granules < 1mm)max. 1-ASTM E11
Thermal Properties
ValueUnitsTest Method / Conditions
Melting Point120.0ºC-
Melt Flow Index1.4 - 2.3g/minISO 1133
Melting Trajectory50 - 120°C-
Crystallization Temp.110.0°C-
Volatile Matters (In air at 250°C)max. 0.25%-

Packaging & Availability

Packaging Type
Supplied Form

Pellets
20kg bags

Storage & Handling

Storage Conditions
  • Dry place
  • Away from direct sunlight
  • Below 35C