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Evonik P84® HT

Evonik P84® HT is a polyimide-based fiber with textile characteristics. It has a wide range of operating temperatures, from cryogenic applications to high-temperature applications. The fiber's thermal stability is based on its aromatic backbone. Despite being halogen-free, it has a high Limiting Oxygen Index (LOI) of 38%, making it non-flammable.

Chemical Family: Polyimides (PI), Polyvinyl Alcohols & Esters

End Uses: Firefighter Gear, Personal Protective Equipments, Protective Hoods, Textiles

Applicable Processes: Textiles Manufacturing

Features: Good Thermal Stability, High Surface Area, Wide Temperature Operating Range

Technical Data Sheet

Knowde Enhanced TDS

Identification & Functionality

Chemical Structure

The P84® fibre is a polyimide based fibre with a typical textile character. Polyimides are known to be used in a wide range of operating temperatures starting from cryogenic applications and ending with high temperature applications at the limits of polymer based materials.

The thermal stability is based on the aromatic backbone of the polymer. The fibres do not melt. Despite their halogen free structure they exhibit a high LOI of 38 %, which means the P84® fibres are classified as non flammable.

P84® fibres have a rather unique cross section offering the highest specific surface of all available standard textile fibres.

Features & Benefits

Cross Section of P84® Fibres

The unique multilobal cross section offers up to 90% more surface area compared to conventional round fibres and is the key advantage of P84®. This increased surface area results in the highest filtration efficiency of conventional fibres, even for sub micron particles. The fibres meet the requirements of all common textile processing steps. Besides standard grades, micro denierfibres are part of the production range.

Product Characteristics

The innovative P84® HT fibre is a non- melting polyimide based fibre with an exceptional thermal stability, based on the unique multilobal cross section & the aromatic backbone of the polymer. Additionally, with a remarkable LOI of 38%, these halogen-free fibres are classified as non-flammable, making them the perfect choice for applications where safety is a top priority. P84® HT’s unique shape makes it possible for your next-to-skin protective clothing to assure full-battle protection by providing an excellent barrier layer that fends off those harmful particles while maximizing air flow at the same time.

P84® HT multilobal shape

  • Unique irregular cross section for excellent thermal insulation
  • Soft-touch
  • Non-melting

Applications & Uses

Markets
Applicable Processes

Properties

Physical Form
Typical Properties
ValueUnitsTest Method / Conditions
Tenacity (dry)38cN/tex
Elongation30%
Shrinkage (240°C, 15 Min.)max. 3 %
Density1.41g/cm³
Limiting Oxygen Index 38%
Glass Transition Temperature315°C
Moisture Gain (at 20°C, 60 % Rel. Hum.)3%
Radiant Heat Resistance²1493kJ/m²
Afterflame³0.5 sec
Afterglow³0.6 sec
Char Length³24 mm
Before Washing & Drying15.2sec
After Washing & Drying17.3sec
Product Properties
  Concentration [%] Temp. [°C/°F] Time [hrs.]

Effect on tenacity

Chemicals  
Sulphuric acid 10 20/68 100 no
Nitric acid 10 20/68 100 no
Hydrochloric acid 20 50/122 24 minimal
Hydrobromic acid 37 20/68 100 no
Hydrofluoric acid 40 20/68 100 no
Acetone 100 20/68 1000 no
Benzene 100 20/68 1000 no
Perchloroethylene 100 70/158 168 no

no = 0 to 15 % Loss in tenacity, minimal = 16 to 30 % Loss in tenacity

P84® provides good chemical stability to all common solvents, such as alcohols, ketones, chlorinated hydrocarbons and a wide range of other chemicals. It also offers high resistance to fats, oil and fuel. In addition, P84® fibres have a proven record of good resistance in a broad range of the pH-scale. 

Notes

Test Methods: (1) ASTM D 2259-02 (2016), (2) ASTM F1939-08, (3) ASTM D6413/ D6413M-15, (4) NFPA 1971-2018, par. 8.10

Technical Details & Test Data

P84® Stress/Elongation Behaviour

As P84® fibres show a typical textile character the fibre can be processed on standard carding and needling equipment. According to the data, which show a low modulus and a relatively high elongation, P84® is very well suited for textile applications and can be processed using standard textile equipment. The irregular lobed cross section and the crimp are responsible for the bulkiness and the volume of the fibre.

P84® Fibre Shrinkage Characteristics

During the manufacturing process, the fibres are stretched and the polymer molecules are getting oriented to a certain extent. When exposing the fibres to temperatures near the glass transition temperatures, a reorientation of the molecules takes place and the fibres shrink. The diagram shows the significant increase of the shrinkage after 30 minutes exposure at 315°C (599 °F) and beyond.

Specific Surface Area

Specific Surface of Different Fibre Materials as Function of the Fibre Fineness


The large surface area primarily depends on the cross section and the fibre titer (fineness). All other fibres with same titer do not meet the specific surface area values of P84®.

P84® Fibre Moisture Gain (at 20°C)

The unique multilobal cross section offers up to 90% more surface area compared to conventional round fibers and is the key advantage of P84®. This increased surface area results in the highest filtration efficiency of conventional fibers, even for sub micron particles. The fibers meet the requirements of all common textile processing steps. Besides standard grades, micro denierfibers are part of the production range.

Service Temperatures



The acceptable average temperature depends on the environment and can be significantly lower than the maximum service temperature. The aromatic backbone ensures temperature stability over a wide range of operating conditions. The peak temperature for the P84® fibre is limited to 260 °C. This is well below the glass transition temperature of 315 °C. Chemical decomposition starts beyond 450 °C without formation of reasonable amounts of harmful substances. The acceptable average temperature in the actual application is depending on the composition of the environment and the expected service life.

Short Term Temperature Stability of P84®

When exposed to high temperatures, P84® degrades the same way as many other organic polymers, leaving a carbon structure. However, the decomposition temperature is extremely high, as shown in the diagram.

P84® Fibre Isothermal Weight Loss

The weight loss of P84® is recorded versus time at different temperatures. Up to a temperature of 350°C (662°F) the weight loss is below 3 % and corresponds to the moisture content of the fibre

Differential Scanning Calorimetry (DSC) - Diagram of P84® in Air

This diagram shows, whether a material consumes or generates thermal energy during a defined temperature program. Especially changes of the structure and melting temperatures can be detected by using this method. P84® has no peaks indicating crystalline regions or melting behaviour, only a glass transition temperature is observed.

Thermal Conductivity

The very low thermal conductivity of P84® fibres is used to design fleece constructions for insulating cryogenic processes.


 

Electric Charge of P84® Fibres

The diagram schows the electric charge along the length of a P84® fibre before and after exposing to an electric field using a corona charge of 20 kV. All fibres do have either positive or negative charges due to functional groups of the polymer and electrostatic excess charges.

Oxidative Aging

Loss of Tensile Strength of Needle Felts due to Oxidative Aging



Fibres exposed to air at high temperatures are deteriorated by oxygen. The experimental results shown in the chart were carried out at 210 °C (410 °F) and show superior performance of P84® compared to m-aramides.
 

Hydrolysis Stability

Hydrolysis Stability of Filter Fabrics at 50 vol% Moisture, 170°C


Even under extremely high moisture contents, P84® outperforms many of its competitors, being available for high temperature filtration applications.

Limiting Oxygen Index (LOI) of Fibres

The LOI indicates the level of oxygen needed to keep the material burning after ignition. P84® is classified as non flammable in atmospheric conditions.

Emission of Toxic Gases during Degradation

Emission of Toxic Gases during the Degradation of Fibres



Gas volume and gas composition are strongly depending on conditions like excess or shortage of oxygen. Under the chosen conditions, P84® fibres show the lowest generation of toxic HCN (cyanic acid).

Toxic Emissions

Toxic Emissions acc. to ATS 1000.001 or BSS 7239



According to ATS 1000.001 which limits the toxic emissions for aircraft interior, P84® shows excellent performance.

Packaging & Availability

Product Availability

Staple Fibre
Available Types: 0.6, 1.0, 1.7, 2.2, 3.3, 5.5 and 8.0 dtex
Cut Lengths (Standards): 53, 60, 80 mm
Special Cut Lengths: 2,5-120 mm
Bales: 150 kg and 200 kg

Filament Yarn
Available Type: 1060 dtex, 480 single threads
Twist: 80 t/m
Packaging: 12 cones, 3,5 kg each